Case 60, 75, 90, 115, 160 Excavator Operator’s Manual PDF

This operator’s manual covers the Case 60, 75, 90, 115, and 160 excavators. It provides operating instructions, machine specifications, safety information, and maintenance procedures to help operators understand the machine’s controls, systems, and operating functions.

The manual includes detailed information on cab equipment, control panels, seat adjustments, engine starting and shutdown procedures, running-in instructions, and practical operating hints. It also explains the functions of the machine’s controls, warning lights, heating and ventilation systems, lighting and windshield wipers.

Operating and Maintenance Coverage

The manual covers routine maintenance requirements, recommended maintenance intervals, lubrication diagrams and maintenance tables. It provides servicing information for the engine, fuel supply system, air filtration, hydraulic components, electrical systems and mechanical assemblies.

The engine section includes information on fuel filters, oil filters, injectors, the injection pump, the starter system, engine temperature monitoring and troubleshooting procedures. Hydraulic system coverage includes the hydraulic tank, pump, cooler, accumulator, filters, hoses, and hydraulic control circuits.

Mechanical maintenance procedures cover reduction gears, track drive systems, track tension adjustment, track replacement, mounting pins and related components. Electrical coverage includes batteries, the alternator, belts, fuses, warning indicators and lighting circuits.

Attachments and Working Ranges

The manual explains attachment operation and control functions, including boom and bucket controls, dipperstick and swing controls, clamshell mounting and operation, heavy-lift functions and attachment hose connections. It also provides working-range information for backhoe, clamshell and loader configurations.

Additional sections cover independent heating, winter operation, fuel-system bleeding and priming, upperstructure locking, emergency pump operation, tool sets and spare parts. Troubleshooting tables help identify potential engine and independent-heater problems.

This manual is a useful reference for excavator operators and maintenance personnel who need guidance on safe operation, routine servicing, machine controls and general maintenance procedures.

Table of Contents:

Index
General description
Dimensions
Characteristics
Identification
After-Sales Service
Cab control equipment
Control panel
Seat
Cab
Other components
Independent heating
Starting and stopping the engine
Practical hints
Safety
Running-in
Maintenance intervals
Ingredients
Maintenance table
Engine
- Engine
- Feed system
- Air filter
Hydraulic components
- Tank
- Pump
- Cooler - Accumulator
Mechanical components
- Reduction gear - Track tension
- Replacing tracks
Electrical components
Attachments
Working ranges
Tool set - Spare parts

Accelerator lever
After-sales service
Air filter cartridges
Alternator belt
Alternator
Attachment hose connections
Attachment working light control
Attachments, hints on using
Attachments
Batteries
Cab control equipment
Cab door
Cab
Characteristics
Cigarette lighter
Clamshell mounting
Clamshell swing pedal
Coat hook
Control lever, boom and bucket
Control lever, dipperstick and swing
Control panel
Cooler, hydraulic
Cooling fins
Cylinder tightness check
Description, general
Dimensions
Electrical components
Engine running
Engine shutdown
Engine startup
Engine temperature indicator
Engine
Feed system
Filter, air
Filter, breather plug
Filter, engine oil
Filter, feed pump
Filter, fuel
Filters, hydraulic
Filters, suction
Filtration, heavy duty

Filtration, standard
Flow selector
Fuel circuit, bleeding and priming
Fuse, cigarette-lighter
Fuse, starter device
Fuses
Glove compartment
Heater feed shutoff
Heating, independent
Heavy lift function control
Heating and ventilation control
Horn control
Hoses, removal/remounting
Hydraulic circuit
Hydraulic components
Hydraulic control
Hydropneumatic accumulator
Identification
Ingredients
Injectors
Jib cylinder pedal
Lighting, cab
Lighting, engine compartment
Lubrication diagram
Maintenance intervals
Maintenance table
Mechanical components
Mechanical control
Pins, mounting, disassembly
Power-line connection
Pump, circulating
Pump, emergency
Pump, fuel filter
Pump, high pressure
Pump, injection
Reduction gears, track drive
Rocker arms
Running-in
Safety
Seat
Spare parts
Starter system
Starter
Starting device
Stop control
Swing brake control
Tank, fuel
Tank, hydraulic fluid
Tank, windshield washer
Temperature gauge
Tool box
Tool set
Tooth tip
Track drive brake control
Track drive pedal
Track drive speed control
Track group
Track tension
Troubleshooting table, engine
Troubleshooting table, independent heating
Turbine belt
Upperstructure locking handle
Upperstructure working light control
Ventilator, cab
Warning light, air filter clogging
Warning light, attachment working light
Warning light, battery charging
Warning light, belt failure
Warning light, engine oil pressure
Warning light, heating and ventilation
Warning light, heavy lift function
Warning light, pilot pressure
Warning light, upperstructure working light
Warning lights, dummy
Warning light, oil filter clogging
Windshield
Windshield washer control
Windshield wiper control
Winter operation hints
Working ranges, backhoe
Working ranges, clamshell
Working ranges, loader

Delivery (Instant Download)

After payment, the PDF manual is sent to the email address provided with your order, usually within 1–10 minutes. Please check that your email address is correct at checkout.

Printing and Support

All pages of the PDF are printable. You can print the procedures you need for a particular job and keep them beside you in the workshop.

For questions about the manual or help with your order, contact our support team. After-sales support is available.