Cummins K19 Series Diesel Engine PDF Troubleshooting and Repair Manual

[02/2012]
repair manual Cummins K19 Series Diesel Engine PDF Troubleshooting and Repair Manual
Type of catalogue: repair manual
Make: Cummins
Region: WorldWide
Inclusive
languages:
English
Amount of
disks:
PDF file, 713 pages
OS: Windows XP 32 bit, Windows 7 32 bit, Wnidows 7 64 bit, Windows 8/8.1 32 bit, Windows 8/8.1 64 bit
Price, USD: 50

Workshop Repair Manual contains full service manuals, technical service instructions, operator’s manuals, assembly instructions, repair manual, special technical instructions, information on maintenance, fitting instructions, service information, intended for diesel engines series K19 of Cummins.
Maintenance Instruction includes detailed wiring electrical and hydraulic schematics, circuits and illustrations. The illustrations used in This Manual are intended to give an example of a problem and to show what to look for and where the problem can be found. Some of the illustrations are generic and might not look exactly like the engine or parts used in your application. The illustrations may contain symbols to indicate an action required and an acceptable or not acceptable condition.
Repair Manual requires the installation of any program that can read PDF. The Manual consists of 713 pages and can be printed.
Service Manual is a system of assistance in the operation and repair, which allows to detect and resolve problems arising and uncertainties.

Service Manual includes:

SECTION I - INTRODUCTION
About the Manual
Definition Of Terms
General Cleaning Instructions
Glass or Plastic Bead Cleaning
Solvent and Acid Cleaning
Steam Cleaning
General Repair Instructions
General Safety Instructions
Important Safety Notice
How to Use the Manual
Illustrations
Symbols

SECTION E - ENGINE AND COMPONENT IDENTIFICATION
Engine Identification
External Engine Components
General Specifications

SECTION T - TROUBLESHOOTING

SECTION 1 - COOLING SYSTEM
Cooling System - Maintenance
Cooling System - Drain
Cooling System - Fill
Coolant Filter - Replace
Diesel Coolant Additives (DCA4)
Cooling System - Clean
Cooling System - Test for Air or Combustion Gasses
Cooling System - Pressure Test
Hoses - Check
Coolant Temperature Gauge - Check
Radiator Pressure Cap - Check
Radiator Fins - Inspect
Radiator Baffle Leakage - Check
Radiator - Check for Reverse Flow
Radiator - Check for Obstruction
Shutter Operation - Check
Fan and Fan Shroud - Inspect
Fan - Replace
Fan Drive Belt - Replace
Fan Clutch - Check Operation
Fan RPM - Check
Fan Hub (Belt Driven) - Replace
Fan Hub (Gear Driven) - Replace
Fan Hub Idler and Shock Absorber (or Turnbuckle) - Replace
Water Pump Block Pressure - Check
Water Pump - Replace
Water Pump - Check for Reuse
Thermostat - Test (Thermostat in Chassis)
Thermostat - Replace
Thermostat - Check Operating Temperature
Thermostat Housing - Replace
Coolant Leak at Counterbore - Check

SECTION 2 - LUBRICATION OIL SYSTEM
Internal Engine Damage - Check
Oil Leaks (External) - Check
Oil System - Leak Check Using Dye
Oil Pressure Gauge - Check
Oil Temperature Gauge - Check
Oil Pan - Drain
Oil Pan - Fill
Oil Filter (Full Flow And Bypass) - Replace
Oil Filter (Full Flow) - Measure Pressure Drop
Crankcase Breather And Tube - Replace
Dipstick Tube - Replace
Dipstick - Calibrate
Oil Pan - Replace
Oil Pan Adapter - Replace
Oil Filter Head - Replace
Oil Cooler - Measure Pressure Drop
Oil Cooler Cover - Replace
Torque Converter Cooler - Replace
Oil Cooler Core- Replace
Oil Cooler Core - Pressure Test
Torque Converter Cooler - Pressure Test
Oil Cooler Housing - Replace
Main Oil Pressure Regulator - Replace
Oil Pump - Replace
Oil Pump - Check

SECTION 3 - COMBUSTION AIR SYSTEM
Turbocharger Turbine Seal Leaks - Check
Turbocharger Compressor Seal Leakage
Correct Turbocharger Installed - Check
Intake Air Restriction - Check
Exhaust Air Restriction - Check
Air Leaks - Check
Turbocharger - Check blades for damage
Turbocharger - Check axial/radial clearance
Turbocharger - Replace
Turbocharger (series) - Replace
Exhaust Manifold - Replace
Exhaust Manifold - Check
Aftercooler - Replace
Aftercooler Element - Replace
Aftercooler - Pressure Test
Intake Manifold Pressure - Check

SECTION 4 - COMPRESSED AIR SYSTEM
Carbon Buildup, Air Compressor - Check
Gasket Leaks, Air Compressor - Check
Air Governor - Check (Air Compressor Not Pumping)
Air Governor - Check (Air Compressor Pumping Continuously)
Lubricating Oil Usage, Air Compressor - Check
Unloader Valve, Air Compressor - Replace
Unloader Valve, Air Compressor - Check
Intake/Exhaust Valve Leak, Air Compressor - Check
Cylinder Head, Air Compressor - Rebuild on Engine
Cylinder Head, Air Compressor - Replace
Air Compressor (Single Cylinder) - Replace
Air Compressor (Two Cylinder) - Replace
Air Compressor - Check for Reuse

SECTION 5 - FUEL SYSTEM
Idle Speed - Check/Adjust
Horsepower - Measure Engine Performance
Fuel Rate - Adjust
AFC - Check/Adjust No-Air Setting
Injector - Replace
Injector - Check
Fuel Pump - Replace
Throttle Travel - Check
Fuel System Maintenance
Gear Pump Check Valve - Replace
Variable Speed Governor Leaking Fuel
Fuel Shutoff Valve
Fuel Pump - Flow Check and Prime
Fuel Pump - Check Rotation
Air Leaks
AFC - Check for Air Leaks
Cylinder Misfire
Engine Oil Dilution by Fuel Oil
Fuel Line Restriction (Suction)
Fuel Line Restriction (Drain)
STC Oil Control Valve - Check
STC Fuel Pressure Switch - Check
STC Wiring Harness - Check
STC Oil Control Valve - Replace
STC Wiring Harness - Replace
Fuel Consumption Check
Low Power Check
Engine Stall Speed and Time Check
Fuel Manifold - Replace
Oil Manifold - Replace
Stall Speed Check List
Driveability - Low Power Check List
Fuel Consumption Check List

SECTION 6 - ELECTRICAL SYSTEM
Battery Terminals - Check
Batteries - Check
Starting Circuit - Check
Alternator Belt - Adjust
Alternator - Output Test
Alternator - Replace
Pulley, Alternator/Accessory Drive - Check
Starting Motor - Replace
Starting Motor

SECTION 7 - BASE ENGINE COMPONENTS
Crankcase Gas (Blowby) - Check
Rocker Lever Cover - Replace
Check/Adjust Valves and Injectors
Jacobs Engine Brake - Adjust
Jacobs Engine Brake - Replace
Push Rods - Replace
Rocker Lever Assembly - Replace
Rocker Lever Assembly - Clean and Check for Reuse
Rocker Lever Housing - Replace
Check Cylinder Head Gasket for Combustion, Coolant, or Oil Leak
Power Cylinder - Locate Failed Cylinder
Cylinder Head Gasket - Replace
Cylinder Head - Clean and Check for Reuse
Pressure Test Cylinder Head - Head Removed
Cam Follower Assembly - Replace
Cam Follower Assembly - Clean and Check for Reuse
Injection Timing - General Information
Measure the Injection Timing
Piston Cooling Nozzles - Replace
Main Crankshaft Bearing - Replace
Connecting Rod Bearings - Replace
Piston Rod Assembly - Replace
Piston - Clean and Check for Reuse
Cylinder Liner - Remove
Check Liner Protrusion
Accessory Drive Pulley - Replace
Wear Sleeve, Accessory Drive Pulley - Replace
Accessory Drive Seal - Replace
Accessory Drive Assembly - Replace
Fuel Pump/Compressor Drive - Clean and Check for Reuse
Vibration Damper - Replace
Viscous Vibration Damper - Clean and Check for Reuse
Rubber Vibration Damper - Clean and Check for Reuse
Crankshaft Front Seal - Replace
Water Pump Drive - Clean and Check for Reuse
Gear Cover (One Piece) - Replace
Camshaft Gear - Replace (Camshaft Installed)
Gear Cover Plate (Spacer Plate) - Replace
Gear Cover (Two Piece) - Replace
Gear Housing (Two Piece Design) - Replace
Check Gear Train Backlash
Idler Shaft (Press-in) - Replace
Front Engine Support - Replace
Crankshaft Gear - Remove and Install
Camshaft - Replace
Camshaft Gear - Remove and Install
Cylinder Block Camshaft Bushings
Camshaft Rear Cover - Replace
Flywheel - Replace
Crankshaft Seal Rear - Replace
Flywheel Housing - Replace
Flywheel Housing - Redowel to Cylinder Block
Pipe Plugs and Cup Plugs - Replace

SECTION 8 - ENGINE TESTING ("IN-CHASSIS")
Chassis Dynamometer Operation
Engine Run-In Procedure (Chassis Dynamometer)
Engine Run-In Procedure "In-Chassis" - (On and Off-Highway Vehicles)
Engine Configurations and Models

SECTION 9 - ENGINE REMOVE AND INSTALL
Engine - Remove
Engine Mounts - Inspect
Engine - Install

SECTION 10 - ENGINE COMPONENT SPECIFICATIONS
Pipe Plug Torque Values
Capscrew Markings and Torque Values
Decimal and Metric Equivalents
Cooling System
Lubricating Oil System
Combustion Air System
Compressed Air System
Fuel System
Electrical System
Base Engine Components

SECTION 11 - INDEX - TROUBLESHOOTING AND REPAIR

SECTION 12 - SERVICE LITERATURE

SECTION 13 - COMPONENT MANUFACTURERS


Screenshots for Cummins K19 Series Diesel Engine PDF Troubleshooting and Repair Manual:

Our company provides for sale original spare part catalogs, workshop manuals, diagnostic software for all models of engines, cars, trucks, buses, forklifts, tractors, harvesters, cranes, buldozers, generators, construction and agricultural machines, motorcycles. To purchase a catalog online, please add the product to your cart, fill in the contact form online. Our managers proceed your order the same day.

Related products for Cummins K19 Series Diesel Engine PDF Troubleshooting and Repair Manual:

repair manual Cummins Quickserve Offline All Engines Families 10/2014spare parts catalog Cummins Quickserve Offline All Engines Families 10/2014

Cummins Quickserve Offline All Engines Families 10/2014

repair manual Cummins Quickserve Offline All Engines Families 10/2014
Cummins Quickserve is offline dealer database for spare parts & service documentation and maintenance manuals. For Mid Power Range, Heavy Duty & High Horsepower engine families.
250$ [10/2014]
repair manual Cummins Onan 2014 - Power Generation Edition QuickServe DVDspare parts catalog Cummins Onan 2014 - Power Generation Edition QuickServe DVD

Cummins Onan 2014 - Power Generation Edition QuickServe DVD

repair manual Cummins Onan 2014 - Power Generation Edition QuickServe DVD
Cummins Onan 2014 - Power Generation Edition QuickServe DVD is an electronic catalog, which contains detailed manuals for repair and maintenance, spare parts catalog, installation instructions, service manuals, technical specifications, which are presented in PDF.
200$ [01/2014]
repair manual KOMATSU PC600-6, PC600LC-6 HYDRAULIC EXCAVATOR Repair Manual

KOMATSU PC600-6, PC600LC-6 HYDRAULIC EXCAVATOR Repair Manual

KOMATSU PC600-6, PC600LC-6 HYDRAULIC EXCAVATOR is a repair guide, which contains detailed service information, operating instructions and maintenance, special instructions for repair and maintenance, service documentation and any additional information that is presented specifically for the maintenance of hydraulic excavators company KOMATSU.
75$ [02/2012]
repair manual Cummins NT 855 BC-III BC-IV Engines Repair Manual

Cummins NT 855 BC-III BC-IV Engines Repair Manual

Cummins NT 855 BC-III BC-IV Engines is workshop service manual that includes repair manuals, service instructions, detailed service information, operation and maintenance manual, special instructions for repair and maintenance, technical specifications, wiring electrical circuits, special instructions on installation and other additional information for engines company Cummins.
50$ [03/2012]