Cummins Diesel Engine ISM ISMe Maintenance Manual - Cummins Diesel Engine ISM ISMe is dealer documentation that includes a guide to repair and service, contains the complete diagnostics of all units, including moments of delays, the process of assembly and disassembly of the engine and other components and assemblies, maintenance manual, these machines special instructions, technical specifications for diesel engines firm Cummins. - repair manual

Cummins Diesel Engine ISM ISMe Maintenance Manual

[05/2010]
Type of catalogue: repair manual
Make: Cummins
Region: WorldWide
Inclusive
languages:
English
Amount of
disks:
OS: WinXP, Win7
Price, USD: 100
Buy nowrepair manual Cummins Diesel Engine ISM ISMe Maintenance Manual

Electronic database Cummins Diesel Engine ISM ISMe is dealer documentation that includes a guide to repair and service, contains the complete diagnostics of all units, including moments of delays, the process of assembly and disassembly of the engine and other components and assemblies, maintenance manual, these machines special instructions, technical specifications for diesel engines firm Cummins.
Electronic kit Cummins Diesel Engine ISM ISMe includes catalog illustrations, which contains detailed electrical diagrams, which help the user to get a detailed description with drawings of all systems of engines Cummins, using which the user can determine where to install details, etc.
With the help of the service manual Cummins Diesel Engine ISM ISMe users can quickly and easily calibrate, diagnose, and special equipment to troubleshoot and solve any problems, find information about the equipment.
Electronic program Cummins Diesel Engine ISM ISMe works like a disk, and full installation on your hard drive. Once you install the software  Cummins Diesel Engine ISM ISMe users can make sure that the interface is fairly simple to use.

Section i - Introduction
(99-204-001) To the Owner and Operator
(99-204-002-om) About the Manual
(99-204-003-om) How to Use the Manual
(99-204-004) Symbols
(99-204-005) Illustrations
(99-204-006-om) General Safety Instructions
(99-204-007-om) General Repair Instructions
(99-204-008) General Cleaning Instructions
(99-204-009) Acronyms and Abbreviations

Section E - Engine and System Identification
(35-100-001-om-auto) Engine Identification
(35-100-002-om-auto) Engine Diagrams

Section 1 - Operating Instructions
(99-101-999-om) Operating Instructions - Overview
(101-101-014) Normal Starting Procedure
(101-101-004) Cold Weather Starting
(101-101-018) Starting Procedure After Extended Shutdown or Oil Change
(99-101-015-om) Operating the Engine
(99-101-028) Unique Operating Characteristics of an Engine with EGR
(99-101-047-om) Unique Operating Characteristics of an Engine with Aftertreatment Diesel Particulate Filter
(101-101-048) Engine Indicator Lamps
(99-101-008-om) Engine Operating Range
(99-101-006) Driving Techniques
(35-101-001) Engine Braking System
(99-101-009-om) Engine Shutdown
(35-101-007) Electronic Controlled Fuel System
(99-101-002) Electromagnetic Interference (EMI)

Section 2 - Maintenance Guidelines
(99-102-999) Maintenance Guidelines - Overview
(35-102-004) Tool Requirements
(35-102-002-om) Maintenance Schedule
(99-102-001) Maintenance Record Form

Section 3 - Maintenance Procedures at Daily Interval
(99-103-999) Daily Maintenance Procedures - Overview
(99-006-043) Fuel-Water Separator
(99-007-043-om) Lubricating Oil Level
(35-007-062) Centinel System - General Information
(99-008-066) Coolant Level
(99-008-040) Fan, Cooling
(99-103-002) Drive Belts
(99-010-058) Air Intake Piping
(99-003-018) Crankcase Breather Tube
(99-012-021) Air Tanks and Reservoirs
(99-010-059) Air Cleaner Restriction
(99-010-028) Charge-Air Piping
(35-000-010) Engine and Accessories
(101-011-053) Aftertreatment Exhaust Piping

Section 4 - Maintenance Procedures at 9600 Kilometers [6000 Miles], 480 Hours, or 3 Months
(99-999-999) Maintenance Procedures - Overview
(35-006-015-om-auto) Fuel Filter (Spin-On Type)
(35-007-002) Lubricating Oil and Filters
(35-007-013-om-auto) Lubricating Oil Filter (Spin-On)
(35-008-006-om-auto) Coolant Filter
(99-008-046) Supplemental Coolant Additive (SCA) and Antifreeze Concentration

Section 5 - Maintenance Procedures at 24,000 Kilometers [15,000 Miles], 300 Hours, or 6 Months
(99-999-999) Maintenance Procedures - Overview
(35-006-015-om-auto) Fuel Filter (Spin-On Type)
(35-007-002) Lubricating Oil and Filters
(35-007-013-om-auto) Lubricating Oil Filter (Spin-On)
(35-008-047) Radiator Pressure Cap
(35-008-006-om-auto) Coolant Filter
(99-008-046) Supplemental Coolant Additive (SCA) and Antifreeze Concentration
(35-010-027) Charge-Air Cooler

Section 6 - Maintenance Procedures at 32,000 Kilometers [20,000 Miles], 250 Hours, or 6 Months
(99-999-999) Maintenance Procedures - Overview
(35-006-015-om-auto) Fuel Filter (Spin-On Type)
(35-007-002) Lubricating Oil and Filters
(35-008-006-om-auto) Coolant Filter
(35-012-001-om-auto) Air Compressor Air Cleaner Element
(99-008-046) Supplemental Coolant Additive (SCA) and Antifreeze Concentration
(35-019-043) Engine Wiring Harness

Section 7 - Maintenance Procedures at 80,000 Kilometers [50,000 Miles], 3000 Hours, or 2 Years
(99-999-999) Maintenance Procedures - Overview
(35-013-021-om-auto) Belt Tensioner, Automatic (Alternator)
(35-003-004) Overhead Set
(35-020-024) Engine Brake

Section 8 - Maintenance Procedures at 96,000 Kilometers [60,000 Miles], 1500 Hours, or 1 Year
(99-999-999) Maintenance Procedures - Overview
(35-013-021-om-auto) Belt Tensioner, Automatic (Alternator)
(35-003-004) Overhead Set
(35-020-024) Engine Brake
(99-000-009) Engine Steam Cleaning
(35-000-008-om-auto) Engine Mounting Bolts
(99-008-045) Radiator Hoses
(35-008-049-om) Radiator Shutter Assembly
(35-010-087) Turbocharger Mounting Bolts
(35-008-062-om) Water Pump

Section 9 - Maintenance Procedures at 161,000 Kilometers [100,000 Miles], 6000 Hours, or 3 Years
(99-999-999) Maintenance Procedures - Overview
(35-008-018-om-auto) Cooling System
(99-012-015) Air Compressor Discharge Lines

Section 10 - Maintenance Procedures at 192,000 Kilometers [120,000 Miles], 3000 Hours, or 2 Years
(99-999-999) Maintenance Procedures - Overview
(35-013-021-om-auto) Belt Tensioner, Automatic (Alternator)
(35-003-004) Overhead Set
(35-020-024) Engine Brake
(99-011-034) EGR System Hoses

Section 11 - Maintenance Procedures at 240,000 Kilometers [150,000 Miles] or 4000 Hours
(99-999-999) Maintenance Procedures - Overview
(101-003-019-om-auto) Crankcase Breather Element

Section 12 - Maintenance Procedures at 4000 Hours
(99-999-999) Maintenance Procedures - Overview
(101-003-019-om-auto) Crankcase Breather Element

Section 13 - Maintenance Procedures at 385,000 Kilometers [240,000 Miles], 6000 Hours, or 3 Years
(99-999-999) Maintenance Procedures - Overview
(35-008-018-om-auto) Cooling System
(35-000-008-om-auto) Engine Mounting Bolts
(99-001-052) Vibration Damper, Viscous
(35-008-036-om-auto) Fan Hub, Belt Driven
(35-010-033-om-ind) Turbocharger
(99-012-015) Air Compressor Discharge Lines

Section 14 - Maintenance Procedures at 400,000 Kilometers [250,000 Miles], 6000 Hours, or 2 Years
(99-999-999) Maintenance Procedures - Overview
(35-010-114-om-auto) Turbocharger Air Shutoff Valve Filter

Section 15 - Maintenance Procedures at 480,000 Kilometers [300,000 Miles] or 6750 Hours
(99-999-999) Maintenance Procedures - Overview
(35-011-041) Aftertreatment Diesel Particulate Filter

Section A - Adjustment, Repair, and Replacement
(101-003-019-om-auto) Crankcase Breather Element
(35-008-002-om-auto) Drive Belt, Cooling Fan
(35-008-013-om-auto) Coolant Thermostat
(35-008-030-om-auto) Fan Drive Idler Pulley Assembly
(35-008-036-om-auto) Fan Hub, Belt Driven
(35-010-115-om-auto) Turbocharger Control Shutoff Valve Filter Head
(101-011-042-om-auto) Aftertreatment Fuel Injector
(35-012-022) Air Starting Motor
(35-013-005-om-auto) Drive Belt, Alternator
(35-013-038) Cooling Fan Belt Tensioner, Automatic

Section D - System Diagrams
(00-200-999) System Diagrams - Overview
(35-200-001-om-auto) Flow Diagram, Fuel System
(35-200-002-om-auto) Flow Diagram, Lubricating Oil System
(35-200-003-om-auto) Flow Diagram, Cooling System
(35-200-004-om-auto) Flow Diagram, Air Intake System
(35-200-005-om-auto) Flow Diagram, Exhaust System
(35-200-006-om-auto) Flow Diagram, Compressed Air System

Section L - Service Literature
(35-205-001-om-auto) Additional Service Literature
(99-205-002) Service Literature Ordering Location
(99-205-004) Cummins Customized Parts Catalog

Section S - Service Assistance
(99-202-002) Routine Service and Parts
(99-202-003) Emergency and Technical Service
(99-202-004) Problem Solving
(99-202-005) Division and Regional Offices
(99-202-006) Distributors and Branches
(99-202-007) Regional Offices - International
(99-202-008) Distributors - International

Section ES - Engine Storage
(99-000-005-om) Engine Storage - Long Term

Section TS - Troubleshooting Symptoms
(99-t00-001-om) Troubleshooting Procedures and Techniques
(99-t00-002) Troubleshooting Symptoms Charts
(3666319-t004-om) Air Compressor Air Pressure Rises Slowly
(3666319-t005-om) Air Compressor Cycles Frequently
(3666319-t006-om) Air Compressor Noise is Excessive
(3666319-t007-om) Air Compressor Pumping Excess Lubricating Oil into the Air System
(3666319-t008-om) Air Compressor Will Not Maintain Adequate Air Pressure (Not Pumping Continuously)
(3666319-t010-om) Air Compressor Will Not Stop Pumping
(3666319-t013-om) Alternator Not Charging or Insufficient Charging
(3666319-t020-om) Coolant Loss - External
(3666319-t022-om) Coolant Temperature Above Normal - Gradual Overheat
(3666319-t023-om) Coolant Temperature Above Normal - Sudden Overheat
(3666319-t024-om) Coolant Temperature Below Normal
(3666319-t027-om) Crankcase Gases (Blowby) Excessive
(3666319-t033-om) Engine Acceleration or Response Poor
(3666319-t036-om) Engine Brake Does Not Operate
(3666319-t041-om) Engine Decelerates Slowly
(3666319-t043-om) Engine Difficult to Start or Will Not Start (Exhaust Smoke)
(3666319-t044-om) Engine Difficult to Start or Will Not Start (No Exhaust Smoke
(3666319-t047-om) Engine Noise Excessive
(3666319-t048-om) Engine Noise Excessive - Combustion Knocks
(3666319-t057-om) Engine Power Output Low
(3666319-t061-om) Engine Runs Rough at Idle
(3666319-t062-om) Engine Runs Rough or Misfires
(3666319-t064-om) Engine Shuts Off Unexpectedly or Dies During Deceleration
(3666319-t066-om) Engine Speed Surges at Low or High Idle
(3666319-t067-om) Engine Speed Surges Under Load or in Operating Range
(3666319-t072-om) Engine Starts But Will Not Keep Running
(3666319-t075-om) Engine Vibration Excessive
(3666319-t077-om) Engine Will Not Crank or Cranks Slowly (Air Starter)
(3666319-t078-om) Engine Will Not Crank or Cranks Slowly (Electric Starter)
(3666319-t080-om) Engine Will Not Reach Rated Speed (RPM)
(3666319-t081-om) Engine Will Not Shut Off
(3666319-t087-om) Fuel Consumption Excessive
(3666319-t091-om) Fuel in Coolant
(3666319-t092-om) Fuel in the Lubricating Oil
(3666319-t096-om) Intake Manifold Air Temperature Above Specification
(3666319-t097-om) Intake Manifold Pressure (Boost) is Below Normal
(3666319-t102-om) Lubricating Oil Consumption Excessive
(3666319-t103-om) Lubricating Oil Contaminated
(3666319-t104-om) Lubricating Oil Pressure High
(3666319-t105-om) Lubricating Oil Pressure Low
(3666319-t106-om) Lubricating Oil Sludge in the Crankcase Excessive
(3666319-t107-om) Lubricating Oil Temperature Above Specification
(3666319-t108-om) Lubricating or Transmission Oil in the Coolant
(3666319-t112-om) PTO or Cruise Control Does Not Operate
(3666319-t116-om) Smoke, Black - Excessive
(3666319-t118-om) Smoke, White - Excessive
(3666319-t122-om) Turbocharger Leaks Engine Oil or Fuel

Section V - Maintenance Specifications


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