Toyota 8FBCU, 8FBCHU Series Electric Powered Forklifts Repair Manual PDF

This repair manual consists of 2 parts Volume 1 and Volume 2.
Repair manual (Volume 1) includes maintenance, specifications and repair procedures for the chassis, body and load handling system of Toyota Electric Powered Forklifts 8FBCU, 8FBCHU series.
Repair manual (Volume 2) contains diagnosis, service procedures of electrical controller and multi-function display of Toyota Electric Powered Forklifts 8FBCU, 8FBCHU series.
This repair manual consists of 2 PDF files, that includes 275 and 379 pages, which are printable and readable. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.

Models covered:
8FBCU 20,
8FBCU 25,
8FBCU 28,
8FBCU 30,
8FBCU 32,
8FBCHU 25.

SECTION INDEX:

• GENERAL
  • Exterior Views
  • Vehicle Model
  • Frame Number
  • How To Use This Manual
  • Operational Tips
  • Jack-Up Point
  • Hoisting The Vehicle
  • Caution For Towing
  • Attentive Points on SAS
  • Circuit Tester
  • Standard Bolt & Nut Tightening Torque
  • Precoat Bolts
  • High Pressure Hose Fitting Tightening Torque
  • Wire Rope Suspension Angle List
  • Safe Load For Each Wire Rope Suspension Angle
  • Components Weight
  • Recommended Lubricant Quantity & Types
  • Lubrication Chart
  • Periodic Maintenance
  • Periodic Replacement Of Parts And Lubricants
• BATTERY
  • Battery Compartment And Required Weight
  • Service Standard
  • Display
  • Troubleshooting
  • Battery Assy
• CONTROL SYSTEM
  • General
  • Specifications
  • Components
  • Before Repair
  • Connector Inspection
  • Controller
  • Contactor Panel Assy
  • Display
  • Lamp Switch
  • Accelerator Sensor (Potentiometer)
  • Mini Lever
  • Components
• MULTI-FUNCTION DISPLAY
  • General
  • General Functions
  • Mask Functions
  • Multi-Function Display Assy
• TROUBLESHOOTING
  • Before Troubleshooting
  • Troubleshooting Method
  • To Use SST
  • Diagnosis Code List
  • When Error Code Is Displayed
  • When No Error Code Is Displayed
• MOTOR
  • Drive Motor
  • Pump Motor
• DRIVE UNIT
  • General
  • Specifications
  • Components
  • Drive Unit Assy
  • Differential Case Assy
• FRONT AXLE
• REAR AXLE
  • General
  • Specifications
  • Components
  • Rear Axle Assy
  • Steering Knuckle
  • Rear Axle Cylinder
• STEERING
  • General
  • Specifications
  • Components
  • Steering Wheel-Mast Jacket
  • Hydrostatic Steering Valve Assy
  • Relief Pressure Inspection-Adjustment
• BRAKE
  • General
  • Specifications
  • Components
  • Front Brake
  • Brake Air Bleeding
  • Braking Force Inspection-Adjustment
  • Brake Master Cylinder
  • Parking Brake
  • Parking Brake Inspection-Adjustment
  • Release Lever Cable Adjustment
  • Brake Pedal Inspection-Adjustment
• BODY
  • Components
  • Battery Hood Assy
  • Counterweight
  • Driver's Seat
  • Fuse
• MATERIAL HANDLING SYSTEM
  • Hydraulic System Diagram
  • Components
  • Return Filter-Suction Filter
  • Natural Drop Test
  • Natural Forward Tilt Test
  • Oil Leak Test
• MAST
  • V Mast Assy
  • Chain
  • FV-FSV Mast Assy
  • QFV Mast Assy
  • Standard For Selecting An Oversize Roller
  • Lift Cylinder Rod Shim Adjustment (Prevention Of Uneven Lifting)
• CYLINDER
  • Lift Cylinder (V)-Rear Lift Cylinder (FV-FSV-QFV)
  • Safety Down Valve
  • Front Lift Cylinder (FV-FSV-QFV)
  • Tilt Cylinder
• OIL PUMP
  • General
  • Specifications
  • Components
  • Oil Pump Assy
  • Test Method
• OIL CONTROL VALVE
  • General
  • Specifications
  • Components
  • Oil Control Valve Assy
  • Relief Pressure Adjustment
  • Manual Down Valve
  • Control Valve Lever Assy
• SAS FUNCTIONS
  • General
  • Components
  • Before Starting Repair Work
  • Yaw Rate Sensor
  • Swing Lock Cylinder
  • Tilt Angle Sensor
  • Load Sensor
  • Speed Sensor
  • Mast Lifting Height Switch
  • Matching
  • Cautions on Modifying Vehicles
  • Renewal Of SAS Caution Label
• APPENDIX
  • SST List
  • Service Standards List
  • Wiring Diagram (Convertional Lever)
  • Wiring Diagram (Mini Lever / Joystick Lever)