Toyota 7 FB(H) 10-35 Series Forklifts PDF Manual

This manual contains technical information, pictures and diagrams, installation instructions that will help you to quickly and easily eliminate all the interferences of Toyota Forklifts 7 FB, 7 FBH 10-35 Series.
Instruction allows you to find the necessary service information, as well as to print out individual pages or the entire text as a whole.
This manual is a file PDF, which contains 765 pages, any one of which we can be printed easily. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.

Models:
7FB10,
7FBH10,
7FB14,
7FBH14,
7FB15,
7FBH15,
40-7FB15,
7FB18,
7FBH18,
7FB20,
7FBH20,
40-7FB20,
7FB25,
7FBH25,
40-7FB25,
7FB30,
7FBJ35.

SECTION INDEX:

• GENERAL
  •         Exterior Views
  •         Vehicle Model
  •         Frame Number
  •         How To Use This Manual
  •         SI Units
  •         Operational Tips
  •         Jack-Up Point
  •         Hoisting The Vehicle
  •         Caution For Towing
  •         Attentive Points On SAS
  •         Circuit Tester
  •         Standard Bolt & Nut Tightening Torque
  •         Precoat Bolts
  •         High Pressure Hose Fitting Tightening Torque
  •         Wire Rope Suspension Angle List
  •         Safe Load For Each Wire Rope Suspension Angle
  •         Components Weight
  •         Recommended Lubricant Quantity & Types
  •         Lubrication Chart
  •         Periodic Maintenance
  •         Periodic Replacement Of Parts And Lubricants   
• BATTERY
  •         Battery Compertment And Required Weight
  •         Service Standards
  •         Service Standards (OPT)
  •         Troubleshooting
  •         Battery Assy
• CHARGER
  •         General
  •         On-Vehicle Charger
  •         Off-Vehicle Charger
• CONTROLLER
  •         AC Controller
  •         Specifications
  •         Components
  •         Controller
  •         Direction Switch
  •         Accelerator Potentiometer Adjustment
  •         Brake Switch Adjustment
  •         Material Handling Lever Switch Adjustment
• MULTI-DISPLAY FUNCTIONS
  •         General
  •         Abbreviations Indicated On Plug-In Analyzer-Multi-Display
  •         LED Display
  •         Plug-In Analyzer (SST)
  •         Multi-Screen, Multi-Display (Option)
• ELECTRICAL SYSTEM TROUBLESHOOTING
  •         General
  •         How To Read Troubleshooting Charts
  •         SST Setting Methid
  •         Travelling And Material Handling System Troubleshooting
  •         Failure In Concurrent Traveling And Material Handling
  •         Steering System Troubleshooting
  •         Multidisplay-MCS Communication System Troubleshooting
  •         SAS Troubleshooting
  •         Plug-In Analyzer
• MOTOR
  •         Drive Motor
  •         Pump Motor
  •         Power Steering Motor
• DRIVE UNIT
  •         General
  •         Specifications
  •         Components
  •         Drive Unit Assy
  •         Differential Case Assy
• FRONT AXLE
  •         General
  •         Specifications
  •         Components
  •         Tires-Wheels
  •         Front Axle Shaft - Axle Hub
  •         Front Axle Bracket - Axle Housing
• REAR AXLE
  •         General
  •         Specifications
  •         Components
  •         Tires-Wheels
  •         Rear Axle Assy
  •         Rear Axle Hub-Steering Knuckle
  •         Rear Axle Cylinder
  •         Rear Wheel Alignment
• STEERING
  •         General
  •         Components
  •         Specifications
  •         Hydrostatic Steering Valve Assy
  •         Steering Wheel-Mast Jacket
  •         Relief Pressure Inspection-Adjustment
  •         Power-Steering Pump Assy
• BRAKE
  •         General
  •         Specifications
  •         Components
  •         Front Brake
  •         Brake Air Bleeding
  •         Braking Froce Inspection-Adjustment
  •         Brake Master Cylinder
  •         Parking Brake Inspection-Adjustment
  •         Brake Pedal Inspection-Adjustment
• BODY
  •         Components
  •         Seat Stand Assy
  •         Counterweight
  •         Driver's Seat
  •         Fuse
• MATERIAL HANDLING SYSTEM
  •         Hydraulic Circuit Diagram
  •         Components
  •         Return Filter
  •         Suction Filter
  •         Natural Drop Test
  •         Natural Forward Tilt Test
  •         Oil Leak Test
• MAST
  •         V Mast Assy
  •         Chain
  •         Fork
  •         SV-FV-FSV Mast Assy
  •         Lift Cylinder Rod Shim Adjustment (Prevention Of Uneven Lifting)
• CYLINDER
  •         Lift Cylinder (V-SV) - Rear Lift Cylinder (FV-FSV)
  •         Flow Regulator Valve (V-SV-FV-FSV)
  •         Safety Down Valve (V-SV-FV-FSV)       
  •         Front Lift Cylinder (FV-FSV)
  •         Tilt Cylinder
• OIL PUMP
  •         General
  •         Specifications
  •         Components
  •         Oil Pump Assy
  •         Test Method
• OIL CONTROL VALVE
  •         Vehicle W/SAS      
  •         General
  •         Specifications
  •         Components
  •         Oil Control Valve Assy
  •         Relief Pressure Adjustment
  •         Lift Lock Unlocking Bolt
  •         Control Valve Lever Assy
  •         Vehicle Without SAS
  •         General
  •         Specifications
  •         Components
  •         Oil Control Valve Assy
  •         Relief Pressure Adjustment
• SAS FUNCTIONS
  •         General
  •         Components
  •         Before Starting Repair Work
  •         Renewal Of SAS Caution Label     
  •         Functional Parts
  •         Steering Knob Position Correcting Valve
  •         Tire Angle Sensor
  •         Swing Lock Cylinder
  •         Tilt Angle Sensor
  •         Load Sensor
  •         Speed Sensor
  •         Mast Lifting Height Switch
  •         Matching
  •         Cautions On Modifying Vehicles
• APPENDIX
  •         SST List
  •         Service Standards
  •         Connector Drawing
  •         Connecting Diagram
  •         Wiring Diagram