Toyota 7 FBCU 15-55 Series Forklifts PDF Manual

This manual contains a description of repair and troubleshoot procedures, service instructions, details of maintenance work, drawings for Toyota Forklifts 7 FBCU 15-55 Series.
Manual provides qualified, professional and timely information to the owners of Toyota forklifts, operators, as well as help desk troubleshooting information, etc.
This manual comes in PDF format, includes 910 pages, any one of which we can be printed easily. We recommend using Adobe PDF Reader, to be sure all images/graphics will display correctly.

Models:
7FBCU15,
30-7FBCU15,
7FBCU18,
30-7FBCU18,
7FBCU20,
30-7FBCU20,
7FBCU25,
30-7FBCU25,
7FBCHU25,
30-7FBCHU25,
7FBCU30,
30-7FBCU30,
7FBCU32,
30-7FBCU32,
7FBCU35,
30-7FBCU35,
7FBCU45,
30-7FBCU45,
7FBCU55,
30-7FBCU55.

INDEX:

• GENERAL
  •         Exterior Views
  •         Vehicle Model
  •         Frame Number
  •         How To Use This Manual
  •         Operational Tips
  •         Jack-Up Point
  •         Hoisting The Vehicle
  •         Caution For Towing
  •         Attentive Points On SAS
  •         Circuit Tester
  •         Standard Bolt & Nut Tightening Torque
  •         Precoat Bolts
  •         High-Pressure Hose Fitting Tightening Torque
  •         Wire Rope Suspension Angle List
  •         Safe Load For Each Wire Rope Suspension Angle
  •         Components Weight
  •         Recommended Lubricant Quantity & Types
  •         Lubrication Chart
  •         Periodic Maintenance
  •         Periodic Replacement Of Parts And Lubricants   
• BATTERY
  •         Battery Compartment And Required Weight
  •         Service Standards
  •         Display
  •         Troubleshooting
  •         Battery Assy
• CONTROLLER
  •         General
  •         Specifications
  •         Components
  •         Controller
  •         Direction Switch
  •         Accelerator Potentiometer Adjustment
  •         Brake Switch Adjustment
  •         Material Handling Lever Switch Adjustment
  •         EZ Pedal (OPT)
• MULTI-DISPLAY FUNCTIONS
  •         Multiple Display
  •         Normal Function Screen
  •         Mask Functions
  •         Diagnosis
• TROUBLESHOOTING
  •         Before Troubleshooting
  •         Troubleshooting Method
  •         SST Setting Methods
  •         Troubleshooting
• MOTOR
  •         Drive Motor
  •         Pump Motor
  •         Power Steering Motor
  •         Motor Brush Wear And Overheat Warning
• DRIVE UNIT
  •         General
  •         Specifications
  •         Components
  •         Drive Unit Assy
  •         Differential Case Assy
• FRONT AXLE
  •         General
  •         Specifications
  •         Components
  •         Front Axle Shaft - Axle Hub
  •         Front Axle Bracket - Axle Housing
  •         Differential Housing
• REAR AXLE
  •         General
  •         Specifications
  •         Components
  •         Tires-Wheels
  •         Rear Axle Assy
  •         Steering Knuckle
  •         Rear Axle Cylinder
• STEERING
  •         General
  •         Components
  •         Specifications
  •         Hydrostatic Steering Valve Assy
  •         Steering Wheel-Mast Jacket
  •         Relief Pressure Inspection-Adjustment
  •         Power-Steering Pump Assy
• BRAKE
  •         General
  •         Specifications
  •         Components
  •         Front Brake
  •         Dead-Man Brake (OPT)
  •         Brake Air Bleeding
  •         Braking Force Inspection-Adjustment
  •         Dead-Man Brake Adjustment
  •         Brake Master Cylinder
  •         Brake Booster
  •         Dead-Man Brake Cylinder
  •         Dead-Man Brake Solenoid
  •         Dead-Man Brake Relief Valve
  •         Parking Brake Inspection-Adjustment
  •         Dead-Man Brake Wire Inspection-Adjustment
  •         Brake Pedal Inspection-Adjustment
• BODY
  •         Components
  •         Battery Hood Assy
  •         Counterweight
  •         Driver's Seat
  •         Fuse
• MATERIAL HANDLING SYSTEM
  •         Hydraulic Circuit Diagram
  •         Components
  •         Return Filter-Suction Filter
  •         Natural Drop Test
  •         Natural Forward Tilt Test
  •         Oil Leak Test
• MAST
  •         V Mast Assy
  •         Chain
  •         Fork
  •         FV-FSV Mast Assy
  •         QFV Mast Assy
  •         Lift Cylinder Rod Shim Adjustment (Prevention Of Uneven Lifting)
• CYLINDER
  •         Lift Cylinder (V) - Rear Lift Cylinder (FV-FSV-QFV)
  •         Flow Regulator Valve
  •         Safety Down Valve      
  •         Front Lift Cylinder
  •         Tilt Cylinder
• OIL PUMP
  •         General
  •         Specifications
  •         Components
  •         Oil Pump Assy
  •         Test Method
• OIL CONTROL VALVE
  •         General
  •         Specifications
  •         Components
  •         Oil Control Valve Assy
  •         Lift & Tilt Lock Valve Assy
  •         Relief Pressure Adjustment
  •         Lift Lock Unlocking Bolt
  •         Control Valve Lever Assy
• SAS FUNCTIONS
  •         General
  •         Components
  •         Before Starting Repair Work
  •         Yaw Rate Sensor
  •         Swing Lock Cylinder
  •         Tilt Angle Sensor
  •         Load Sensor
  •         Speed Sensor
  •         Mast Lifting Height Switch
  •         Matching
  •         Cautions On Modifying Vehicles
  •         Renewal Of SAS Caution Label
• APPENDIX
  •         SST List
  •         Service Standards
  •         Connector Drawing
  •         Connecting Diagram
  •         Wiring Diagram