Toyota 7 FB 10-35 Series Forklifts PDF Manual

This manual contains service information, step by step instructions, installation instructions and other service information for Toyota Forklifts 7 FB 10-35 Series.
Repair manual allows to detect and eliminate problems encountered and inaccuracies.
Manual comes in PDF format and includes 673 pages, which are printable. We recommend to use Adobe PDF Reader, to be sure all images/graphics will display correctly.

Models:
7FB10,
7FBH10,
7FB14,
7FBH14,
7FB15,
7FBH15,
40-7FB15,
7FB18,
7FBH18,
7FB20,
7FBH20,
40-7FB20,
7FB25,
7FBH25,
40-7FB25,
7FB30,
7FBJ35.

SECTION INDEX:

• GENERAL
  •     Exterior Views
  •     Vehicle Model
  •     Frame Number
  •     How To Use This Manual
  •     SI Units
  •     Operational Tips
  •     Jack-Up Point
  •     Hoisting The Vehicle
  •     Caution For Towing
  •     Attentive Points On SAS
  •     Circuit Tester
  •     Standard Bolt & Nut Tightening Torque
  •     Precoat Bolts
  •     High Pressure Hose Fitting Tightening Torque
  •     Wire Rope Suspension Angle List
  •     Safe Load For Each Wire Rope Suspension Angle
  •     Components Weight
  •     Recommended Lubricant Quantity & Types
  •     Lubrication Chart
  •     Periodic Maintenance
  •     Periodic Replacement Of Parts And Lubricants
• BATTERY
  •     Battery Compartment And Required Weight
  •     Service Standards
  •     Service Standards (OPT)
  •     Troubleshooting
  •     Battery Assy
• CHARGER
  •     General
  •     On-Vehicle Charger
  •     Off-Vehicle Charger
• CONTROLLER
  •     AC Controller
  •     Specifications
  •     Components
  •     Controller
  •     Direction Switch
  •     Accelerator Potentiometer Adjustment
  •     Brake Switch Adjustment
  •     Material Handling Lever Switch Adjustment
• MULTI-DISPLAY FUNCTIONS
  •     General
  •     Abbreviations Indicated On Plug-In Analyzer-Display
  •     Plug-In Analyzer (SST)
  •     Multi-Screen, Multi Display (Option)
• ELECTRICAL SYSTEM TROUBLESHOOTING
  •     General
  •     How To Read Troubleshooting Charts
  •     SST Setting Method
  •     Traveling And Material Handling System Troubleshooting
  •     Failure In Concurrent Traveling And Material Handling
  •     Steering System Troubleshooting
  •     Multidisplay-MCS Communication System Troubleshooting
  •     SAS Troubleshooting
  •     Plug-In Analyzer
• MOTOR
  •     Drive Motor
  •     Pump Motor
  •     Power Steering Motor
• DRIVE UNIT
  •     General
  •     Specifications
  •     Components
  •     Drive Unit Assy
  •     Differential Case Assy
• FRONT AXLE
  •     General
  •     Specifications
  •     Components
  •     Tires-Wheels
  •     Front Axle Shaft-Axle Hub
  •     Front Axle Bracket-Axle Housing
• REAR AXLE
  •     General
  •     Specifications
  •     Components
  •     Tires-Wheels
  •     Rear Axle Assy
  •     Rear Axle Hub-Steering Knuckle
  •     Rear Axle Cylinder
  •     Rear Wheel Alignment
• STEERING
  •     General
  •     Components
  •     Specifications
  •     Hydrostatic Steering Valve Assy
  •     Steering Wheel-Mast Jacket
  •     Relief Pressure Inspection-Adjustment
  •     Power-Steering Pump Assy
• BRAKE
  •     General
  •     Specifications
  •     Components
  •     Front Brake
  •     Brake Air Bleeding
  •     Brake Force Inspection-Adjustment
  •     Brake Master Cylinder
  •     Parking Brake Inspection-Adjustment
  •     Brake Pedal Inspection-Adjustment
• BODY
  •     Components
  •     Seat Stand Assy
  •     Counterweight
  •     Driver's Seat
  •     Fuse
• MATERIAL HANDLING SYSTEM
  •     Hydraulic System Diagram
  •     Components
  •     Return Filter
  •     Suction Filter
  •     Natural Drop Test
  •     Natural Forward Tilt Test
  •     Oil Leak Test
• MAST
  •     V Mast Assy
  •     Chain
  •     Fork
  •     SV-FV-FSV Mast Assy
  •     Lift Cylinder Rod Shim Adjustment
• CYLINDER
  •     Lift Cylinder (V-SV) - Rear Lift Cylinder (FV-FSV)
  •     Flow Regulator Valve (V-SV-FV-FSV)
  •     Safety Down Valve (V-SV-FV-FSV)
  •     Front Lift Cylinder (FV-FSV)
  •     Tilt Cylinder
• OIL PUMP
  •     General
  •     Specifications
  •     Components
  •     Oil Pump Assy
  •     Test Method
• OIL CONTROL VALVE
  •     Vehicle W/SAS
  •     General
  •     Specifications
  •     Components
  •     Oil Control Valve Assy
  •     Relief Pressure Adjustment
  •     Lift Lock Unlocking Bolt
  •     Control Valve Lever Assy
  •     Vehicle Without SAS
  •     General
  •     Specifications
  •     Components
  •     Oil Control Valve Assy
  •     Relief Pressure Adjustment
• SAS FUNCTIONS (OPT)
  •     General
  •     Components
  •     Before Starting Repair Work
  •     Renewal Of SAS Caution Label
  •     Functional Parts
  •     Steering Knob Position Correcting Valve
  •     Tire Angle Sensor
  •     Swing Lock Cylinder
  •     Tilt Angle Sensor
  •     Load Sensor
  •     Speed Sensor
  •     Mast Lifting Height Switch
  •     Matching
  •     Cautions On Modifying Vehicles
• APPENDIX
  •     SST List
  •     Service Standards
  •     Connector Drawing
  •     Connecting Diagram
  •     Wiring Diagram