Toyota 5FBE 10-20 Series Battery Forklifts PDF Manual

This manual covers service procedures of Toyota Battery Forklifts 5FBE 10-20 Series.
Use this maual for providing quick, correct servicing of corresponding forklift models.
This manual includes service and repair information, technical service instructions, illustrations, diagrams, which help you to assembly and disassembly any details, etc.
Manual comes in PDF format and includes 463 pages, which are printable. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.
E-manual helps quickly and easily troubleshoot and fix hardware problems, to solve any conflicts.

Models covered:
5FBE 10,
5FBE 13,
5FBE 15,
5FBE 18,
5FBE 20.

SECTION INDEX:

• GENERAL
  •     Exterior Views
  •     Vehicle Model
  •     Frame Number
  •     How To Use This Manual
  •     Operational Tips
  •     Jack-Up Point
  •     Circuit Tester
  •     Standard Bolt & Nut Tightening Torque
  •     Precoat Bolts
  •     High Pressure Hose Fitting Tightening Torque
  •     Wire Rope Suspension Angle List
  •     Safe Load For Each Wire Rope Suspension Angle
  •     Components Weight
  •     Recommended Lubricant Quantity & Types
  •     Lubrication Chart
  •     Periodic Maintenance
  •     Periodic Replacement Of Parts And Lubricants
• BATTERY
  •     Service Standard
  •     Battery Compartment And Minimum Weight Required
  •     Troubleshooting
  •     Battery Assy
• CONTROLLER
  •     General
  •     Description
  •     Components
  •     Specifications
  •     Components
  •     Reassembly
  •     Panel Parts Tightening Torque
• MULTI-DISPLAY FUNCTIONS
  •     Diagnosis
  •     Analyzer
  •     Mask Functions
• ELECTRICAL SYSTEM TROUBLESHOOTING
  •     General
  •     Troubleshooting Explanation
  •     Locations Of Terminals And Connectors
  •     Before Troubleshooting
  •     Drive System-Material Handling System Troubles
  •     Troubleshooting Related To Steering System
• MOTOR
  •     Drive Motor
  •     Pump Motor
  •     Power Steering Motor
• FRONT AXLE & DRIVE UNIT
  •     General
  •     Specifications
  •     Components
  •     Front Axle & Drive Unit
• REAR AXLE
  •     General
  •     Specifications
  •     Components
  •     Rear Axle Hub
  •     Rear Axle Assy
• STEERING
  •     General
  •     Components
  •     Specifications
  •     Hydrostatic Steering Valve Assy
  •     Steering Wheel
  •     Mast Jacket Assy
  •     Steering Cylinder Assy
• BRAKE
  •     General
  •     Specifications
  •     Components
  •     Disc Brake
  •     Disc Brake Wheel Inspection
  •     Brake Adjustment
  •     Air Bleeding From Brake System
  •     Braking Force Inspection
  •     Master Cylinder
  •     Parking Brake
  •     Brake Pedal
• BODY & FRAME
  •     Body Frame
  •     Battery Hood
  •     Balance Weight
  •     Combination Meter
• MATERIAL HANDLING SYSTEM
  •     Natural Drop Test
  •     Natural Forward Tilt Test
  •     Oil Leak Test
• MAST
  •     V Mast Assy
  •     Chain
  •     Fork
  •     SV Mast Assy
  •     FV Mast Assy
  •     FSV Mast Assy
  •     Lift Cylinder Rod Shim Adjustment
• CYLINDER
  •     Lift Cylinder Assy
  •     Tilt Cylinder
• OIL PUMP
  •     Oil Pump Assy
  •     Test Procedure
  •     Power Steering Pump Assy
• OIL CONTROL VALVE
  •     General
  •     Specifications
  •     Hydraulic Circuit
  •     Components
  •     Oil Control Valve Assy
  •     Relief Pressure Adjustment
  •     Oil Control Valve Link
• APPENDIX
  •     SST List
  •     Service Standards List
  •     Connector Drawing
  •     CPU Board & DC/SD Board Connector Drawing
  •     Connecting Diagram
  •     Wiring Diagram