Case Rough Terrain Forklift (RTFL) 586H, 588H Tier 4 Operators Manual PDF

This Operator’s Manual covers the Case Rough Terrain Forklift (RTFL) 586H and 588H Tier 4 models. It provides detailed information for safe operation, controls, operating procedures, transportation, working operations, maintenance, troubleshooting, and technical specifications of the forklift.

The manual is intended to help operators understand the machine, operate the controls correctly, follow recommended procedures, and perform routine maintenance in accordance with the manufacturer's instructions. Always follow the specified safety precautions and operating recommendations when using or servicing the machine.

General Information and Safety

The manual provides general information about the forklift, including intended use, technical documentation, important notes for the owner, manual storage, electromagnetic compatibility, machine orientation, component identification, Product Identification Number (PIN), and an overview of the Exhaust Gas Recirculation (EGR) exhaust treatment system.

The safety section covers general operating and maintenance safety, operator precautions, battery and fuel safety, fire prevention, lifting operations, transportation, tires, ROPS, seat belts, safety signs, and hand signals.

Controls and Instruments

The controls and instruments section explains proper access to the operator's platform, entry and exit procedures, operator seat adjustments, console controls, the instrument control panel, and menu screen display functions.

Operating Instructions

The operating section covers commissioning of the machine, the run-in period for a new forklift, engine speed, starting procedures, pre-start checks, normal and cold-temperature engine starting, hot-temperature operation, booster battery procedures, and engine shutdown.

It also provides information on moving the machine, braking, traveling on hills, machine direction, transmission gears, operating precautions, the differential lock system, and Four Wheel Drive control.

Maintenance and Service Information

The maintenance section provides general maintenance information, safety precautions before servicing, hour meter information, manual oil-life reset procedures, engine side panel access, fire extinguisher information, battery disconnect procedures, welding precautions, fuses and relays, diagnostic and service tool connections, fluid capacities, lubricant specifications, and recommended consumables.

Specifications

The manual provides specifications for the engine, transmission, hydraulic and electrical systems, forklift dimensions, torque values, and biodiesel fuel requirements.

Table of Contents:

1 GENERAL INFORMATION
Intended use
CNH America LLC technical manuals
Note to the Owner
Read the Operator's Manual
Manual storage
Electro-Magnetic Compatibility (EMC)
Right, left, front, and rear of the machine
Component identification
Product Identification Number (PIN)
Exhaust Gas Recirculation (EGR) exhaust treatment – Product overview

2 SAFETY INFORMATION
Safety rules and signal word definitions and signal word definitions
Safety rules – California Proposition 65 Warning
Do Not Operate hang tag
Safety rules – General
Safety rules – Basic operating
Safety rules – Electrical storm safety
Safety rules – Battery
Safety rules – Fire or explosion prevention
Safety rules – Fuel handling precautions
Safety rules – Hazardous chemicals
Safety rules – Lifting and overhead loads
Safety rules – General maintenance safety
Safety rules – Mounting and dismounting
Safety rules – Operator precautions
Safety rules – Specific precautions to this machine
Safety rules – Transporting precautions
Safety rules – Utility precautions
Safety rules – Wheels and tires
Safety rules – Roll Over Protective Structure (ROPS)
Safety rules – Seat belt
Safety signs
Hand signals

3 CONTROLS/INSTRUMENTS
ACCESS TO OPERATOR'S PLATFORM
Proper entry and exit

OPERATOR'S SEAT
Operator seat adjustments

FORWARD CONTROLS
Console controls
Instrument control panel
Menu screen display  

4 OPERATING INSTRUCTIONS
COMMISSIONING THE UNIT
Run in period of a new machine
Engine speed  
STARTING THE UNIT
Before starting the engine
Normal engine starting
Cold temperature operation
Hot temperature operation
Booster battery procedure  
STOPPING THE UNIT
Shutting down the engine  
MOVING THE UNIT
Uniform braking
Traveling on a hill
Machine direction
Transmission gears
Before operating the machine
Differential lock system
Four Wheel Drive control  

5 TRANSPORT OPERATIONS
SHIPPING TRANSPORT
Transporting on a trailer  
RECOVERY TRANSPORT
Towing the machine  

6 WORKING OPERATIONS
GENERAL INFORMATION
Machine stability
Lifting capacities
Adjusting the forks  

MAINTENANCE
GENERAL INFORMATION
General information
General safety before you service
Hour meter
Oil life reset — manually — Resetting the oil life monitoring system
Engine side panel latch
Fire extinguisher
Battery disconnect
Welding on the machine
Fuses and relays
Definition of fuse, relay, and diode icons
Diagnostic/service tool port
Fluid capacities and lubricant specifications
Consumables  

7 MAINTENANCE CHART
Maintenance Chart  
At warning message display
Engine air filters
Hydraulic filter
Engine oil and filter
Diesel Particulate Filter regeneration  
Initial ten hours
Wheel nut and bolt torque  
Every ten hours of operation or daily
Engine oil level  
Initial twenty hours
Transmission oil level
Rear steer axle fluid level — Four Wheel Drive
Front drive axle fluid level  
Every fifty hours
Fuel system water separator
Coolant reservoir — de-aeration reservoir — fluid level
Hydraulic reservoir fluid level
Rear steer axle grease fittings
Mast pivot grease fittings
Mast carriage roller grease fittings
Mast chain roller grease fittings  
Initial one hundred hours
Hydraulic filter
Transmission filter
Fuel filters
Service brakes
Parking brake  
Every two hundred fifty hours
Seat slides
Battery
Rear steer axle fluid level — Four Wheel Drive
Rear steer axle breather valve — Four Wheel Drive
Rear steer axle drive shaft — Four Wheel Drive
Front drive axle fluid level
Front drive axle breather valve
Front drive axle — drive shaft
Fuel tank drain
Coolant reservoir — de-aeration reservoir — fluid level
Transmission oil level
Tire pressure and condition
Forklift mast chains
Forklift mast shoes
Tilt cylinder — Grease
Side-shift cylinder bearing  
Every five hundred hours
Roll Over Protective Structure — ROPS
Fuel filters
Engine oil and filter
Carriage thrust rollers
Forklift mast chains  
Every one thousand hours
Hydraulic fluid and filter
Battery fluid level
Front drive axle
Transmission fluid and filters
Rear steer axle fluid — Four Wheel Drive
Engine air filters  
Every two thousand hours of operation or annually
Engine cooling system
Chain rollers
Load rollers  
Every three thousand hours
Diesel Particulate Filter — DPF  
Every four thousand hours
Engine Crankcase Ventilation — CCV — Filter  
As required
Fork inspection
Tire pressure and condition
Engine air precleaner
Bleed air from the fuel system
Fan belt
Disable parking brake  
STORAGE
Forklift storage
Forklift removal from storage  

8 SPECIFICATIONS
Engine — General specification
Transmission — General specification
Hydraulic systems — General specification
Electrical systems — General specification
Dimension — Forklift
Dimension — Forklift
Torque
General specification — Biodiesel fuels  

9 ACCESSORIES
Vandal protection
Auxiliary power outlet

PDF Delivery

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Printable PDF and Customer Support

The manual is provided in a printable PDF format, allowing you to print the service procedures, specifications, diagrams, troubleshooting information, or repair instructions you need for convenient use in the workshop.

If you have any questions about the manual or need help with your order, our support team is ready to assist. Support is available after your purchase as well.