Case 845B, 845B DHP, 865B, 865B VHP, 865B AWD, 885B, 885B DHP, 885B AWD Grader Service Manual PDF

This Service manual covers the Case 845B, 845B DHP, 865B, 865B VHP, 865B AWD, 885B, 885B DHP, and 885B AWD Grader models. Part number 71114392. It provides detailed technical information for servicing, maintaining, troubleshooting, and repairing the grader and its major systems. The manual includes service specifications, torque information, fluids and lubricants, service tools, engine and fuel-system procedures, electrical diagrams, steering and hydraulic systems, transmissions, axles, brakes, and mounted equipment.

The service procedures in this manual are intended for qualified technicians. Always follow the manufacturer's safety guidelines and service recommendations, and use the required special tools and approved procedures when performing maintenance or repairs.

Service Information and Repair Procedures

The manual provides general service information, including standard torque specifications, recommended fluids and lubricants, metric conversion information, and service-tool requirements.

The engine section covers the Tier 3 engine and charge air cooler system, providing service information for inspection, maintenance, and repair.

The electrical section includes removal and installation procedures for the starter and alternator, battery information, and electrical diagrams for graders equipped both with and without the All Wheel Drive system.

The steering section provides service information for the steering control valve and steering priority valve, including procedures and specifications required for servicing these components.

The hydraulic section covers removal and installation of hydraulic components. For the 865B AWD and 885B AWD models, the manual also includes information on the front wheel drive hydraulic pump and motor, together with hydraulic system schematics.

The power train section provides detailed information for the ZF and FUNK transmissions used across the covered grader models. It includes transmission specifications, pressure checks, troubleshooting, front and rear axle assemblies, front drive axles for AWD models, wheel reduction gearboxes, and Graziano tandem and flange adjustments.

The brake section includes hydraulic brake troubleshooting and information on the brake pedal valve and brake system.

The mounted equipment section covers air-conditioning system checks and component removal and installation for systems using HFC-134A refrigerant, as well as the rear ripper, frame, articulation joint, circle and scarifier, front blade, and counterweight.

Part number 71114392

Contents:

GENERAL
Standard Torque Specifications 
Fluids and Lubricants 
Metric Conversion Chart
Service Tools

Engine
Engine – Tier 3
Charge Air Cooler System

SECTION INDEX
Fuel System

Electrical
Removal and Installation of Starter and Alternator
Electrical Diagram – Without All Wheel Drive System 
Electrical Diagram– With All Wheel Drive System 
Battery

Steering
Steering Control Valve
Steering Priority Valve 

Hydraulics
Removal and Installation of Hydraulic Components 
Front Wheel Drive Hydraulic Pump and Motor – 865B AWD / 885B AWD Models 
Hydraulic Schematics – 865B AWD / 885B AWD Models

Power Train
ZF Transmission – Ergopower 5/6 WG-160 – 845B / 845B DHP / 865B / 865B VHP Models
ZF Transmission – Specifications, Pressure Checks, and Troubleshooting
FUNK Transmission – 845B / 845B DHP 865B / 865B VHP / 865B AWD Models
FUNK Transmission – 885B / 885B DHP / 885B AWD Models
Front Axle – 845B / 865B / 885B / 845B DHP / 865B VHP / 885B DHP Models
Front Drive Axle – 865B AWD / 885B AWD Models
Transmission Gear Box (Wheel Reductor) For Front Drive Axle – 865B AWD / 885B AWD Models
Rear Axle Assembly (Graziano) – 845B / 845B DHP Models
Rear Axle Assembly (Graziano) – 865B / 865B VHP / 865B AWD / 885B / 885B DHP / 885B AWD Models
Tandem for Rear Axle Assembly (Graziano)
Tandem Flange Adjustments (Graziano)

Brakes
Hydraulic Brake Troubleshooting
Brake Pedal Valve and System

Mounted Equipment
Air Conditioning Troubleshooting and System Checks for Systems With HFC-134A Refrigerant 
Removal and Installation of Air Conditioning Components for Systems With HFC-134A Refrigerant
Rear Ripper
Frame, Articulation Joint Circle and Scarifier 
Front Blade and Counterweight

PDF Delivery

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Printable PDF and Customer Assistance

The manual is supplied as a printable PDF file, so you can print any service procedure, technical specification, diagram, troubleshooting section, or repair instruction when needed and have it available in the workshop.

If you have questions about the manual or require assistance with your order, our support team is available to help. Customer support is also provided after purchase.