Case 580T, 580ST, 590ST, 695ST Tier 3 Tractor Loader Backhoe Operators Manual PDF

This operator’s manual covers the Case 580T, 580ST, 590ST, and 695ST Tier 3 Tractor Loader Backhoe models. It provides operating instructions, safety information, control descriptions, maintenance schedules, troubleshooting guidance, and technical specifications to help operators use and maintain the machines correctly.

The manual explains machine controls and instruments, engine starting and stopping procedures, travel and parking operations, and the correct use of loader and backhoe attachments. It also covers road transport, trailer loading, towing, lifting operations, and working procedures under different operating conditions.

Operation and Maintenance Coverage

The manual includes detailed instructions for operating the loader and backhoe attachments, including bucket removal and installation, load lifting, stabilizer operation, and attachment safety procedures. It also explains cab controls, heating and air conditioning, transmission functions, steering modes, and instrument panel settings.

The maintenance section provides recommended service intervals and inspection procedures, covering daily checks and scheduled maintenance at 50, 250, 500, 1,000, and 2,000 operating hours. It includes servicing information for the engine, fuel system, transmission, axles, hydraulic system, cooling system, electrical components, filters, tires, and working attachments.

The troubleshooting section addresses common problems involving the engine, starter motor, alternator, transmission, axles, steering, hydraulic system, loader and backhoe attachments, electrical system, cab, and air conditioning. The manual also includes fault code information and corrective guidance.

Additional sections cover machine specifications, fluids and lubricants, dimensions, performance data, lifting capacities, buckets, tires, wheels, and available accessories, including quick couplers, auxiliary hydraulic tools, safety valves, and the Case SiteWatch™ telematics system.

Contents

1 GENERAL INFORMATION

Note to the Owner
Intended use
Electro-Magnetic Compatibility (EMC)
Manual scope and required training level
Product identification
Operator's manual storage on the machine
Machine orientation
Machine components

2 SAFETY INFORMATION

Safety rules and signal word definitions
Safety rules
Seat belt
Fire extinguisher
Personal Protective Equipment (PPE)
Safety rules - Fuel handling precautions
Safety rules - Specific precautions to this machine
Safety rules - Ductile iron
Loader attachment safety strut
Ecology and the environment
Hand signals
Safety signs

3 CONTROLS AND INSTRUMENTS

ACCESS TO OPERATOR'S PLATFORM

Operator's platform

OPERATOR'S SEAT

Operator's seat

FORWARD CONTROLS

Steering column
Front control panels (580T - 580ST - 590ST)
Front control panels (695ST)
Pedal controls
Transmission controls
Multi-function control lever

RIGHT-HAND SIDE CONTROLS

Ignition switch
Parking brake lever
Engine accelerator controls
Control panel and side instrument (580ST - 590ST - 695ST electronic motor)
Control panel and side instrument (580T mechanical motor)

EXTERIOR CONTROLS

Rotating beacon (Optional)
Battery master switch

INSTRUMENT CLUSTER

Side instrument (580T)
Side instrument (580ST - 590ST - 695ST)
Display Switches
Setup menu
Maintenance

CAB CONTROLS AND ADJUSTMENTS

Cab controls and adjustments

LOADER ATTACHMENT CONTROLS

Loader attachment control lever
Loader attachment controls
Loader attachment – Operation
Loader bucket control 4x1 (If fitted)
Locking the loader attachment controls (Specific to certain countries)

BACKHOE ATTACHMENT CONTROLS

Backhoe attachment controls
Backhoe attachment mechanical controls version
Backhoe attachment hydraulic controls version

CLIMATE CONTROLS

Heating and air conditioning controls
Cab air louvers

4 OPERATING INSTRUCTIONS

COMMISSIONING THE UNIT

Before operating the machine
Operating the machine

STARTING THE UNIT

Starting the engine
Assisted starting (Jump-starting)
Starting the engine – At low temperatures with “grid heater” (Optional)
Starting the engine – At temperatures below −18°C (−0.4°F) (Optional)
Anti-theft protection

STOPPING THE UNIT

Stopping the engine

MOVING THE UNIT

Job site travel
2WD or 4WD
Steer selection (4WS)
Differential lock button

PARKING THE UNIT

Parking the machine

5 TRANSPORT OPERATIONS

ROAD TRANSPORT

Requirements for road travel
Precautions for road travel

PREPARING FOR ROAD TRANSPORT

Preparing the machine for road travel

SHIPPING TRANSPORT

Machine transport (on a trailer)

RECOVERY TRANSPORT

Towing the machine

6 WORKING OPERATIONS

GENERAL INFORMATION

Operating the machine in cold weather
Operating the machine in hot weather and high altitudes
Operating the machine in water
Lifting the machine

LOADER ATTACHMENT

Organizing the job site
Transmission disconnect button
Operating the loader attachment
Loader attachment safety strut
Loader bucket - Removal
Loader bucket - Installation
Loader bucket with forks (Optional)
Lifting loads

BACKHOE ATTACHMENT

Backhoe attachment
Setting the backhoe attachment in working position
Backhoe attachment (Side shift version)
Operating the backhoe attachment
Backhoe bucket - Removal

Backhoe bucket - Installation

Ballasting

Lifting loads

7 MAINTENANCE

GENERAL INFORMATION

Fluids and lubricants
    Fuel tank
    General specification - Biodiesel fuels
    Hydraulic oil
    Organic Acid Technology (OAT) coolant
    Safety instructions
    Work hours and intervals

MAINTENANCE CHART

    Maintenance chart

Every 10 hours

Checks at start-up and before each workshift (10 hours)
    Drive belts - check
    Hydraulic hoses, tubes, and fittings
    Engine oil level
    Hydraulic oil level
    Fuel tank - level
    Engine coolant
    Windshield washer fluid level
    Check wheels and tires
    Working attachments

Every 50 hours

Fuel pre-filter - draining condensation (580ST / 590ST / 695ST)
    Tire pressure and condition
    Air conditioning system
    Door hinges
    Working attachments

Every 250 hours

Cab protection system
    Seat and seat belt
    Seat suspension and rails - greasing
    Cab air filter
    Fuel tank - Drain fluid
    Radiator and condenser - Cleaning
    Transmission oil level
    Front and rear axle
    Hydraulic oil tank breather/filter cap - Cleaning
    Battery terminals
    Heater and evaporator (Air-conditioning system)

Every 500 hours

Engine oil and filter
    Fuel filter
    Fuel prefilter

Every 1000 hours

Machine inspection and cleaning
    Fire extinguisher
    Engine - valve clearance check (580T)
    Engine - valve clearance check (580ST / 590ST / 695ST)
    Engine - breather filter replacement
    Air filter elements - replacement
    Power shuttle transmission - Oil filter replacement
    Power shuttle transmission - Oil change
    Power shuttle transmission - Screen filter cleaning
    Powershift transmission - Oil filter replacement
    Powershift transmission - Oil change
    Front and rear axle
    Brake pedal lever - Greasing
    Hydraulic oil filter
    Hydraulic oil
    Hydraulic cylinders
    Alternator

Every 2000 hours

    Engine coolant

As required

Drive belt - replacement
    Turbocharger
    Fuel system bleeding
    Air-conditioning compressor drive belt
    Air prefilter - cleaning
    Air filter elements - check
    Air filter elements - cleaning
    Wheels and tires
    Parking brake
    Hydraulic system - Release pressure
    Replace the bulbs
    Fuses - replacement
    Telematics system fuses (if equipped)
    Battery - replacement
    Stabilizers (side shift) - Clearance check and adjustment
    Telescopic dipper (if equipped) - draining
    Bucket teeth - replacement
    Loader bucket - self-leveling adjustment

    Loader bucket - self-leveling adjustment (Bent arm)

STORAGE

    Machine storage

8 TROUBLESHOOTING

FAULT CODE RESOLUTION

Troubleshooting
    Engine
    Starter motor
    Alternator
    Transmission
    Axles
    Steering system
    Hydraulic System
    Loader attachment
    Backhoe attachment
    Swing
    Hydraulic pump
    Electrical System
    Cab
    Air conditioning

9 SPECIFICATIONS

Fluids and lubricants
    Specifications
    Noise and vibration levels
    Buckets
    Tires and wheels
    Dimensions and performance
    Maximum lifting loads

10 ACCESSORIES

Mechanical backhoe bucket quick coupler
    Hydraulic backhoe bucket quick coupler
    Backhoe attachment auxiliary hydraulic tools
    Manual auxiliary hydraulic tools
    Backhoe attachment safety valves
    Reversible stabilizer pads (center pivot)
    Telematics - Overview with Case SiteWatch™

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