BT OE35 Electric Counterbalanced Order Selector Service And Parts Manuals PDF

This set includes Service and Parts Manuals for BT Electric Counterbalanced Order Selector models OE35.
This service manual is not a training manual. The information contained in this service manual is intended as a guide to help authorized technicians safely service this truck.
The service manual is divided into four separate sections which cover different kinds of information needed for servicing these truck types.
This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives a location of major groups and assemblies.
This set comes in zip format and includes PDF files. We recommend using Adobe PDF Reader, to be sure all images/graphics will display correctly.

Effective Serial Number (Service Manual):
OE35027319000

This set covers these PDF files:
- BT OE35 Electric Counterbalanced Order Selector Service Manual PDF - 332 pages;
- BT OE35 Electric Counterbalanced Order Selector Parts Manual PDF - 277 pages.

Contents of Service Manual:

• BT Standard Codes
• Warning Symbols
  •     Warning Levels
• Prohibitory Symbols
  •     Ordinance Symbols
• Introduction, Service Manual
• Contents, Section M
  •     Machine Information
• General Product Information
  •     Presentation of the OE35
  •     Main Components
• Inch (SAE) and Metric Fasteners
  •     Introduction
  •     Nomenclature, Threads
  •     Strength Identification
  •     Conversion of Metric and English Units
• Technical Service Data
• Ordering Spare Parts
• Service Schedule
  •     Planned Maintenance Schedule
• Planned Maintenance Procedures
  •     Services to be performed daily or at each 8-hour operating shift
  •     Services to be performed monthly or every 250 operating hours
  •     Services to be performed annually or every 1200 operating hour
• Lubrication Chart
• Oil and Grease Specifications
  •     Approved Oils and Grease
• Contents, Section S
  •     Service Instructions
• Inspection Covers
  •     Removal Of Plastic Dash Panel
• Drive Motor
  •     General Information
  •     Operating Conditions
  •     Troubleshooting
• Drive Motor 24 Volt
  •     Component Repair
  •     Inspection and Troubleshooting
  •     When changing brushes
• Drive Motor 36 Volt
  •     Component Repair
  •     Inspection and Troubleshooting
  •     When Changing Brushes
• Transmission
  •     System description
  •     Troubleshooting
  •     Removal
• Transmission Disassembly / Assembly
  •     Disassembly
  •     Installation
• Drive Wheel
• Load Wheels
• Stabilizing Caster Spring Loaded
  •     Removal
  •     Inspection
  •     Disassembly
• Torque Generator
  •     Disassembly
  •     Assembly
• Steering System Pump
  •     General Information
  •     Removal
  •     Installation
  •     Disassembly
  •     Inspection
  •     Assembly
• Steering System
  •     General Information
• Electrical System with TX and TT Card
  •     Electrical Schematic Part 1
  •     Electrical Schematic Part 2
  •     Basics Of Circuit Operation
  •     Control Features
  •     General Maintenance Instructions
  •     Troubleshooting Instructions
• Battery Controller / Hourmeter / Lift Interrupt
  •     General Information
  •     Electrical
  •     Battery Controller (BC)
  •     Troubleshooting
• Dash Display
  •     General Information
  •     Location
  •     Operational Checks
  •     Status Codes
• EV100 LX Control Status Codes
• SCR Component Checks
  •     Main Logic Card
  •     Capacitor 1C
  •     Contactors Forward, Rearward, 1A, Power Steering, and Pump
  •     Potentiometer in Accelerator
  •     SCR’s (1REC, 2REC, 5REC)
  •     Rectifiers (3REC, 4REC, Diode Blocks)
  •     Thermal Protector (TP)
  •     Filter Block (23FIL, etc.)
  •     Filter Block (23FIL, etc.)
  •     1X Choke and Reactor T3-T4
  •     Replacement of EV100 Components
  •     Instructions - EV100 Plugs
• Direction Contactor
  •     General Information
  •     Remove / replace contact tips
• 1A Speed Contactor
  •     General Information
  •     Disassembly
  •     Assembly
• Electrical System Troubleshooting
  •     Control Circuits and Power Circuits
• Electrical System Troubleshooting Charts
• Pump Contactor
  •     General Information
  •     Disassembly
  •     Assembly
• Steering Pump Contactor
  •     General Information
  •     Disassembly
  •     Assembly
• EV100 Handset Operation
  •     General Information
  •     Purpose
  •     Operation
  •     Function Set-Up Procedures
  •     Description and Location
  •     Function Numbers for Controllers
• Hydraulic System
  •     Hydraulic Schematic
  •     General Information
  •     Maintenance
  •     Adjustments
• Hydraulic Troubleshooting
  •     Troubleshooting Chart
• Lift Pump Assembly
  •     Removal
  •     Disassembly
  •     Inspection
  •     Assembly
• Mast, 2 Stage
  •     Shimming Mast on Truck
  •     Two Stage Mast
• Mast, 3 Stage
  •     Shimming Mast on Truck
  •     Three Stage Mast
• Lift Cylinder, 2 Stage
  •     Cylinder Repair
• Freelift Cylinder, 3 Stage
  •     Freelift Cylinder Repair
• Staging Cylinder, 3 Stage
• Micro 70 Wire Guidance Important Information
  •     Powering
  •     Powering Down
• Micro 70 Wire Guidance
  •     Electrical Schematic Part 1
  •     Electrical Schematic Part 2
  •     Electrical Schematic Part 3
  •     Electrical Schematic Part 4
  •     Cautions and Warnings
  •     Operation Information
  •     Component Function and Relationship
  •     Truck Set Up On Site
  •     Troubleshooting Information
  •     Troubleshooting Charts

Parts Manual covers:

• 0000
  • 0300-000 Frame / chassis
  • 0340-000 Inspection covers (Shields & guards)
  • 0340-100 Inspection covers (Lift platform) (Replaced by 0340-1001)
  • 0340-101 Inspection covers (Lift platform)
  • 0341-000 Inspection covers (“EE” electrical box)
  • 0390-000 Battery compartment parts
  • 0560-000 Platform
  • 0640-000 Driver controls (Brake pedal)
  • 0641-000 Driver controls (Pallet clamp) (Replaced by 0641-001)
  • 0641-001 Driver controls (Pallet clamp)
  • 0642-000 Driver controls (Control handle)
  • 0820-000 Finger guards
  • 0850-000 Decals, warnings, and manuals (Replace by 0850-001)
  • 0850-001 Decals, warnings, and manuals
• 1000
  • 1710-000 Steering pump motor (24 Volt)
  • 1710-100 Steering pump motor (36 Volt)
  • 1730-000 Steering motor Serial number 28247001 - UP (Replaced by 1730-001)
  • 1730-001 Steering motor Serial number 28247001 - UP
  • 1750-000 Pump motor (Lift pump)
  • 1760-000 Drive motor (24 Volt)
  • 1760-100 Drive motor (36 Volt)
• 2000
  • 2550-000 Transmission assembly
• 3000
  • 3150-000 Brake cylinder
  • 3300-000 Parking brake system
  • 3530-000 Drive wheel
  • 3540-000 Swivel caster wheel
  • 3550-000 Single load wheels
  • 3550-100 Tandem articulated load wheels
  • 3560-000 Spring loaded caster
  • 3580-000 Guide wheel
• 4000
  • 4130-000 Torque generator assembly
  • 4150-000 Steering pump and motor assembly
  • 4151-000 Steering pump assembly
  • 4160-000 Servo motor (N.D.C. wire guidance) Serial Number 27162001 - 28247000
  • 4170-000 Two stage platform and mast steering linkage
  • 4170-100 Three stage platform and mast steering linkage
  • 4170-200 Steering chain/linkage/wire (Main chassis)
  • 4170-300 Steering chain / linkage / wire (N.D.C. Main chassis) Serial Number 27162001 - 28247000
  • 4170-301 Steering chain / linkage / wire (N.D.C. Main chassis) Serial Number 28247001 - UP
  • 4180-000 Steering/radial bearing
• 5000
  • 5120-000 Lights (work lights and fan)
  • 5160-000 Horn
  • 5180-000 Stick strap/chain
  • 5190-000 Battery connector
  • 5192-000 Battery cut-out contactor / plug (Emergency disconnect contactor)
  • 5230-000 Voltage/battery indicator (LX dash display)
  • 5230-100 Voltage/battery indicator (Battery lift interrupt)
  • 5230-200 Voltage / battery indicator
  • 5290-000 Hourmeter / speedometer
  • 5310-000 Start / stop switch
  • 5320-000 Travel direction switch
  • 5360-000 Relays, electrical modules (N.D.C. wire guidance)
  • 5390-000 Control cables/harnesses (Main chassis)
  • 5390-100 Control cables / harnesses (N.D.C wire guidance)
  • 5391-000 Control cables/harnesses (Mast cables)
  • 5392-000 Control cables / harnesses (Lift platform)
  • 5392-100 Control cables / harnesses (N.D.C wire guidance)
  • 5400-000 Contactor panel
  • 5410-000 SCR panel
  • 5430-000 Motor cables, resistors
  • 5440-000 Direction contactor
  • 5450-000 Speed contactors (1A)
  • 5610-000 Pump contactors (Lift pump) 24 Volt
  • 5610-100 Pump contactors (Lift pump) 36 Volt
  • 5611-000 Pump contactors (Steering pump)
  • 5760-000 Antennas (Wire guidance) Serial number 26220000 and Below
  • 5760-001 Antennas (Wire guidance) Serial number 26220001 -UP
• 6000
  • 6110-000 Hydraulic tank
  • 6120-000 Brake hose and steering lines
  • 6120-100 Control valve and pump lines
  • 6125-000 Two stage mast lines
  • 6125-100 Three stage mast lines (Replaced by 6125-101)
  • 6125-101 Three stage mast lines
  • 6130-000 Filters and housing
  • 6140-000 Lift pump and motor assembly
  • 6141-000 Lift pump assembly
  • 6160-000 Control valve
  • 6610-000 Two stage lift cylinder
  • 6615-000 Three stage staging lift cylinder Serial number OE35030314001 and Below
  • 6615-001 Three stage staging lift cylinder Serial number OE35030314002 - UP
  • 6620-000 Three stage mast free lift Lift cylinder
• 7000
  • 7100-000 Two stage mast
  • 7100-100 Two stage mast outer column
  • 7100-200 Two stage mast inner column
  • 7110-000 Three stage mast
  • 7110-100 Three stage mast outer column
  • 7110-200 Three stage mast intermediate column
  • 7110-300 Three stage mast inner column
  • 7170-000 Three stage mast lifting gear Serial Number 27135000 and Below
  • 7170-001 Three stage mast lifting gear Serial Number 27135001 and UP
  • 7180-000 Slack chain
• 8000
  • 8200-000 Wire guidance controller (MICRO 70)
  • 8210-000 Guidance communication loop
  • 8510-000 Hand rail
  • 8520-000 Fire extinguisher
  • 8525-000 Safety belt, tether (Replaced by 8525-001)
  • 8525-001 Safety belt, tether
• 9000
  • 9180-000 Fork extensions
  • 9360-000 Extra lights
  • 9370-000 Alarm
  • 9370-100 Blue warning strobe light
  • 9370-200 Flashing warning light and strobe light
  • 9500-000 Lift forks
  • 9660-000 Electrical heater (Replaced by 9660-001)
  • 9660-001 Electrical heater
• 10000
  • 10010-000 Special tools and lubrications
  • 11000
• Alphabetical Index
• Numerical Index