Bobcat S150 and S160 Turbo Skid Steer Loader Service Manual PDF

A detailed description of the service manuals for loaders Bobcat S150 and S160 including the Turbo series.

Bobcat set of service manual contains all necessary information for skid steer loaders S150, S160. With help these manuals you may maintain, service, diagnose and repair your own loaders. This service manual provides detailed descriptions of typical faults, methods of their elimination, details of repair and adjustment mechanisms, electrical systems, information on diagnosis and adjustment.

The step by step instruction and highly detailed pictures, diagrams to show you how to complete the required job correctly and efficiently. Information for these models loaders includes is several of the service manuals.

Service manuals help to identify problems and faults, find the most probable causes and follow the instructions to repair the problems are solved. This technical information will be understandable to beginners and professionals and help you get the maximum productivity of the skid steer loaders.

Thanks to the PDF format, in which the instruction is presented, it is possible to print the entire instruction or the individual diagrams and schemes. We recommend using Adobe PDF Reader, to be sure all images/graphics will display correctly.

Note: Information for this Bobcat S150 and S160 Turbo Skid Steer Loader is contained in several files, of 2009, 2008, 2011, 2012, 2013, and 2014 years. Use them together for complete information.

Models:
S150
S160
S150 Turbo
S160 Turbo

Serial numbers:

S/N 526611001 & Above
S/N 526711001 & Above
S/N 526811001 & Above
S/N 526911001 & Above

S/N 523811001 & Above
S/N 523911001 & Above
S/N 524011001 & Above
S/N 524111001 & Above

S/N 529711001 & Above
S/N 529811001 & Above
S/N A8M011001 - A8M059999
S/N 529911001 - 529959999
S/N 530011001 - 530059999
S/N AC3011001 - AC3059999
S/N AC3211001 - AC3259999

S/N 5269 11001 & Above
S/N 5268 11001 & Above
S/N 5267 11001 & Above
S/N 5266 11001 & Above

S/N A3L111001 - A3L119999
S/N A3L120001 & Above
S/N A8M0 60001 & Above

CONTENTS:

• FOREWORD
• SAFETY INSTRUCTIONS
• FIRE PREVENTION
• SERIAL NUMBER LOCATIONS
• DELIVERY REPORT
• BOBCAT LOADER IDENTIFICATION
• SAFETY AND MAINTENANCE
  •     AIR CLEANER SERVICE
  •     BOB-TACH
  •     ENGINE COOLING SYSTEM
  •     ENGINE LUBRICATION SYSTEM
  •     FAN GEARBOX
  •     FINAL DRIVE TRANSMISSION (CHAINCASE)
  •     FUEL SYSTEM
  •     HYDRAULIC / HYDROSTATIC SYSTEM
  •     LIFT ARM SUPPORT DEVICE
  •     LIFTING AND BLOCKING THE LOADER
  •     LUBRICATION OF THE BOBCAT LOADER
  •     OPERATOR CAB
  •     POWER BOB-TACH (OPTION)
  •     REMOTE START TOOL KIT -MEL1563
  •     REMOTE START TOOL (SERVICE TOOL) KIT - 7003031
  •     SEAT BELT
  •     SERVICE SCHEDULE
  •     SPARK ARRESTOR MUFFLER
  •     TIRE MAINTENANCE
  •     TOWING THE LOADER
  •     TRANSPORTING THE BOBCAT LOADER
• HYDRAULIC SYSTEM
  •     BUCKET POSITION VALVE
  •     CYLINDER (LIFT)
  •     CYLINDER (POWER BOB-TACH)
  •     CYLINDER (TILT)
  •     FRONT AUXILIARY HYDRAULIC COUPLER BLOCK
  •     HIGH FLOW VALVE
  •     HYDRAULIC CONTROL VALVE (1 PIECE CASTING) (ADVANCED CONTROL SYSTEM) (ACS)
  •     HYDRAULIC CONTROL VALVE (2 PIECE CASTING) (ADVANCED CONTROL SYSTEM) (ACS)
  •     HYDRAULIC CONTROL VALVE (2 PIECE CASTING) (FOOT CONTROL)
  •     HYDRAULIC CONTROL VALVE (1 PIECE CASTING) (FOOT CONTROL)
  •     HYDRAULIC / HYDROSTATIC FILTER HOUSING
  •     HYDRAULIC FLUID RESERVOIR
  •     HYDRAULIC PUMP
  •     HYDRAULIC PUMP (HIGH FLOW)
  •     HYDRAULIC PUMP (HIGH FLOW) (SJC)
  •     HYDRAULIC PUMP (SJC)
  •     HYDRAULIC SYSTEM INFORMATION
  •     LIFT ARM BYPASS CONTROL VALVE
  •     MAIN RELIEF VALVE
  •     POWER BOB-TACH BLOCK
  •     REAR AUXILIARY DIVERTER VALVE
• HYDROSTATIC SYSTEM
  •     CHARGE PRESSURE
  •     DRIVE BELT
  •     HYDROSTATIC MOTOR
  •     HYDROSTATIC MOTOR CARRIER
  •     HYDROSTATIC MOTOR CARRIER (SJC)
  •     HYDROSTATIC PUMP
  •     HYDROSTATIC PUMP (SJC)
  •     HYDROSTATIC SYSTEM INFORMATION
  •     OIL COOLER
• DRIVE SYSTEM
  •     BRAKE
  •     CHAINCASE
  •     DRIVE COMPONENTS
• MAINFRAME
  •     BOB-TACH
  •     CONTROL HANDLE
  •     CONTROL HANDLE (ADVANCED CONTROL SYSTEM) (ACS) SELECTABLE HAND / FOOT CONTROL
  •     CONTROL HANDLE (SJC)
  •     CONTROL PANEL (ADJUSTABLE PINTLES)
  •     CONTROL PANEL (NON-ADJUSTABLE PINTLES)
  •     CONTROL PANEL (SJC)
  •     CONTROL PEDALS
  •     CONTROL PEDALS (ACS)
  •     FUEL TANK
  •     LIFT ARMS
  •     OPERATOR CAB
  •     OPERATOR SEAT
  •     OPERATOR SEAT (SUSPENSION)
  •     POWER BOB-TACH
  •     REAR DOOR
  •     REAR GRILLE
  •     SEAT BAR
• ELECTRICAL SYSTEM
  •     ADVANCED CONTROL SYSTEM (ACS)
  •     ALTERNATOR
  •     BATTERY
  •     BICS™ SYSTEM
  •     BOBCAT CONTROLLER
  •     CALIBRATION
  •     CONTROLLER (SELECTABLE JOYSTICK CONTROL) (SJC)
  •     DIAGNOSTIC SERVICE CODES
  •     ELECTRICAL / HYDRAULIC CONTROLS REFERENCE
  •     ELECTRICAL / HYDRAULIC CONTROLS REFERENCE (SELECTABLE JOYSTICK CONTROL) (SJC)
  •     ELECTRICAL SYSTEM INFORMATION
  •     FLYWHEEL RPM SENSOR
  •     INSTRUMENT PANEL
  •     LIGHTS
  •     SEAT BAR SENSOR
  •     SERVICE PC (LAPTOP COMPUTER)
  •     SPEED SENSORS (SJC)
  •     STARTER
  •     TRACTION LOCK
• ENGINE SERVICE
  •     AIR CLEANER
  •     COOLING FAN
  •     ENGINE
  •     ENGINE COMPONENTS AND TESTING
  •     ENGINE SPEED CONTROL
  •     FLYWHEEL AND HOUSING
  •     MUFFLER
  •     RADIATOR
  •     RECONDITIONING THE ENGINE-V2203-M-DI AND V2003-M-DI-T (TURBO)
  •     TROUBLESHOOTING
  •     TURBOCHARGER
• HEATING, VENTILATION, AIR CONDITIONING
  •     AIR CONDITIONING SERVICE
  •     AIR CONDITIONING SYSTEM FLOW
  •     BASIC TROUBLESHOOTING
  •     COMPONENTS
  •     COMPRESSOR
  •     CONDENSER
  •     EVAPORATOR
  •     EVAPORATOR / HEATER UNIT
  •     EXPANSION VALVE
  •     GENERAL AIR CONDITIONING SERVICE GUIDELINES
  •     HEATER COIL
  •     HEATER / A/C FAN
  •     HEATER VALVE
  •     PRESSURE RELIEF VALVE
  •     PRESSURE SWITCH
  •     RECEIVER / DRIER
  •     REGULAR MAINTENANCE
  •     SAFETY
  •     SYSTEM CHARGING AND RECLAMATION
  •     SYSTEM TROUBLESHOOTING CHART
  •     TEMPERATURE / PRESSURE
  •     THERMOSTAT
• SPECIFICATIONS
  •     CONVERSIONS
  •     ENGINE SPECIFICATIONS - KUBOTA V2003-M-DI-T (TURBO)
  •     ENGINE SPECIFICATIONS-KUBOTA V2203-M-DI
  •     HYDRAULIC CONNECTION SPECIFICATIONS
  •     HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS
  •     LOADER SPECIFICATIONS
  •     TORQUE SPECIFICATIONS FOR BOLTS