Toyota 7FGU-32, 7FDU15-32, 7FGCU20-32 Forklifts Repair Manual PDF

This manual covers the service procedures of the Toyota Forklift 7FGU/7FDU15 - 32 series and 7FGU20 - 32 series. Use this manual for providing quick, correct servicing of the corresponding forklift models. The repair manual contains clear information about the product and helps to identify existing and potential problems, perform maintenance and repair problem areas, and equipment problems. The repair manual is designed to work on a personal computer with Windows & Mac. This manual is a file PDF, which contains 572 pages, any one of which can be printed easily. We recommend using Adobe PDF Reader, to be sure all images/graphics will display correctly.

SECTION INDEX:

• GENERAL
  • Exterior Views
  • Vehicle Model
  • Frame Number
  • How To Use This Manual
  • Operational Tips
  • Hoising The Vehicle
  • Attentive Points On Sas
  • Circuit Tester
  • Standard Bolt & Nut Tightening Torque
  • Precoat Bolts
  • High Pressure Hose Fitting Tightening Torque
  • Wire Rope Suspension Angle List
  • Safe Load For Each Wire Rope Suspension Angle
  • Components Weight
  • Recommended Lubricant Quantity & Types
  • Lubrication Chart
  • Periodic Maintenance
  • Periodic Replacement Of Parts And Lubricants
• ENGINE
  • Engine Sectional Views
  • Major Specifications
  • Engine Performance Curves
  • Engine Assy
  • Air Bleeding From Fuel System (Diesel Vehicle)
  • Engine Speed Inspection And Adjustment
  • Air Cleaner
  • Radiator
  • Muffler & Exhaust Pipe
  • Battery
  • V-Belt Tension Inspection-Adjustment
  • Accelerator Pedal
  • Ez Pedal (OPT)
  • Vehicle Speed Control System (OPT)
• TORQUE CONVERTER & TRANSMISSION
  • General
  • Hydraulic Circuit Diagram
  • Specifications
  • Components
  • Troubleshooting
  • Transmission & Control Valve Assy
  • Torque Converter-Oil Pump
  • Torque Converter & Transmission Assy
  • Transmission Assy (1 Speed)
  • Transmission Assy (2 Speeds)
  • Clutch Drum Assy
  • Direction Switch Assy
  • Oil Pressure Measurement And Stall Test
• PROPELLER SHAFT
  • General
  • Specifications
  • Components
  • Propeller Shaft
• DIFFERENTIAL
  • General
  • Specifications
  • Components
  • Differential Assy
  • Differential Case Assy
  • Differential Carrier
• FRONT AXLE
  • General
  • Specifications
  • Components
  • Tires-Wheels (Pneumatic Tire)
  • Front Axle Shaft-Axle Hub
  • Front Axle Bracket-Axle Housing
• REAR AXLE
  • General
  • Specifications
  • Components
  • Tires-Wheels (Pneumatic Tire)
  • Rear Axle Assy (Pn1-3 Ton Series)
  • Rear Axle Assy (Cu2-3 Ton Series)
  • Rear Axle Hub-Steering Knuckle (Pn1-3 Ton Series)
  • Steering Knuckle (Cu2-3 Ton Series)
  • Rear Axle Cylinder
  • Rear Wheel Alignment (-2000.8)
• STEERING
  • General
  • Specifications
  • Components
  • Steering Wheel-Mast Jacket
  • Hydrostatic Steering Valve Assy
  • Relief Pressure Inspection-Adjustment
• BRAKE
  • General
  • Specifications
  • Components
  • Front Brake
  • Brake Air Bleeding
  • Braking Force Inspection-Adjustment
  • Brake Master Cylinder
  • Parking Brake Inspection-Adjustment
  • Brake Pedal Inspection-Adjustment
  • Inching Pedal Inspection-Adjustment
  • Single Brake (Inching) Pedal Inspection-Adjustment (1-Pedal: OPT)
• BODY
  • Components
  • Engine Hood Assy
  • Counterweight
  • Driver's Seat (ORS W/Full Suspension Seat: OPT)
  • Seatbelt
  • Combination Meter
  • Combination Switch
  • Fuel Sender Gauge
  • Relay Block
• MATERIAL HANDLING SYSTEM
  • Hydraulic Circuit Diagram
  • Components
  • Return Filter-Suction Filter
  • Natural Drop Test
  • Natural Forward Tilt Test
  • Oil Leak Test
• MAST
  • V Mast Assy
  • Chain
  • Fork
  • FV-FSV Mast Assy
  • QFV Mast Assy
  • Lift Cylinder Rod Shim Adjustment (Prevention Of Uneven Lifting)
• CYLINDER
  • Lift Cylinder (V) - Rear Lift Cylinder (FV-FSV-QFV)
  • Flow Regulator Valve (V-FV-FSV-QFV)
  • Safety Down Valve (V-FV-FSV-QFV)
  • Front Lift Cylinder (FV-FSV-QFV)
  • Tilt Cylinder
• OIL PUMP
  • General
  • Specifications
  • Components
  • Oil PUmp Assy
  • Performance Test
• OIL CONTROL VALVE
  • Vehicle W/SAS
  • Vehicle Without SAS
  • SAS
  • General
  • Components
  • Precautions For Repair
  • Renewal Of SAS Caution Label
  • Functional Parts
  • Re-Setting
  • Customize
  • Plug-In Analyser
  • Diagnosis
  • Troubleshooting
  • Connector Layout
  • Connector Diagrams
• APPENDIX
  • SST List
  • Service Standards List
  • Wiring Diagram