ZF 6HP19 6HP26 6HP32 Functional Descriptions Automatic-Transmission PDF

This Repair Instruction contains the procedure for repair work on the complete and mainenance transmission ZF series ZF 6HP19, 6HP26, 6HP32.
The repair instructions will only be understood sufficiently in combination with ZFS training. Neglecting this could lead to installation errors. All disassembly and assembly work is listed in chronological order. Photos and illustrations for the various applications are general in character and not binding for everyindividual case.

Contents:
Advance information
1. General
1.1. Illustration of transmission
1.2. Power flow diagram
1.3. Specifications
       1.3.1. Screw specifications
                 1.3.1.1. Mechatronic type E
                 1.3.1.2. Mechatronic type M
1.4. Adjusting procedure
       1.4.0. Measuring clutch packs (procedure)
       1.4.1. Clearance setting, brake C (snap ring)
       1.4.2. Clearance setting, brake D (snap ring)
       1.4.3. Clearance setting, clutch B (snap ring)
       1.4.4. Clearance setting, clutch A (snap ring)
       1.4.5. Clearance setting, clutch E (snap ring)
       1.4.6. Clearance - output (disk)
       1.4.7. Clearance - input (disk)
       1.4.8. Switch setting (detent spring)
1.5. Tightening torgues
1.6. Transmissions test (test bench)
1.7. Special tools
1.8. Oilflow chart (Position N)
                           (E- type)
                           (M- type)
2. Disassembly
2.1. Transmission disassembly according to component groups
       Dismantling
2.2. Turrent (with cluthes A and E)
2.3. Oil supply
2.4. Clutch B
2.5. Brakes C and D
2.6. Output shaft with parking lock
2.7. Transmission casing with shift-control and parking lock
3. Assembly
3.1. Transmission casing with shift control and parking lock
3.2. Output shaft with parking lock and planetary gear set
3.3. Brakes C and D
3.4. Clutch B
3.5. Turret (drive with clutches A and E)
       3.5.1. Clutch E (drive)
       3.5.2. Clutch A (input)
3.6. Oil supply
3.7. Mechatronics, oil pan and converter