ZF 5HP-19 Transmission Repair Manual PDF

This repair guide includes instructions for repair and maintenance, special instructions, diagrams for ZF Transmission 5HP19.
Repair manual is a system of assistance in the serve and repair of ZF equipment, which allows to detect and resolve problems arising and uncertainties.
This repair manual is presented in PDF format, includes 132 pages. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.

Contents:
1. General information
1.1 Picture of the transmission
1.2 Power flow diagram
1.3 Specifications
1.4 Making adjustments
1.5 Tightening torques
1.6 Transmission test (test bench/vehicle)
1.7 Special tools
2. Removing assemblies
2.1 Removing the converter, oil pan and automatic control unit
2.2 Removing the oil supply
2.3 Removing the input assembly
2.4 Removing the tower
2.5 Removing the output assembly
2.6 Output assembly
2.7 Tower
2.8 Input assembly
2.9 Oil supply with brake
3. Assembly
3.1 Housing with selector mechanism and parking lock
3.2 Tower
3.2.1 Planetary drive
3.2.2 Clutch F
3.2.3 Brake DG with freewheel, 1st gear
3.3 Output assembly
3.4 Planetary drives I and II
3.5 Input assembly (with clutches A and B)
3.5.1 Clutch E (input)
3.5.2 Clutch A (input)
3.5.3 Clutch B (input)
3.6 Oil supply with brake C
3.7 Input assembly with oil supply
3.8 Automatic control unit, flow control valve, oil filter and oil pan
3.9 Position switch and converter