ZF Transmission 5 HP-18 PDF Repair Manual

This manual contains precise details of how to use and quality repair the transmission ZF 5 HP-18. This repair manual is your assistant in repair and maintenance of specific equipment, such as the ZF transmission 5 HP-18. This is on-the-job guide contain only the vital information needed for diagnosis, disassemble and assemble, testing, and repair transmission.

The manual provides a troubleshooting table, designed to diagnose malfunctions in the automatic transmission ZF 5 HP 18 and taking correct corrective actions. In this manual, you will find many photographs with descriptions, step by step recommendations for maintenance and repair and many other. The information in this manual is written in such a way that a novice or an inexperienced master could find and apply information to troubleshoot problems. Please, pay attention to the note section and warning.

Make sure you understand the contents of this manual and use it to full effect at every opportunity.
Thanks to the PDF format, in which the manual is presented, it is possible to print the entire instruction or the individual diagrams and schemes. You can work with this manual after installing Adobe PDF Reader.

CONTENTS:
1. General remarks
1.1 Drawing of transmission
1.2 Power flow schematic
1.3 Oil flow charts
1.4 Adjustment work
1.5 Tightening Torques
1.6 Troubleshooting (faults, causes, and remedies)
1.7 Checking the transmission
1.8 Special tools
2. Dismantling
2.1 Dismantling according to assembly groups
2.2 Output side
2.3 Planetary gears, complete
2.4 Input side
2.5 Oil supply unit with brake C1
2.6 Housing with shift and parking pawl
3. Assembling according to assembly groups
3.1 Housing with shift and parking pawl
3.2 Planetary gear set, complete
3.3 Output side
3.4 Planetary gear sets I and II
3.5 Input side
3.6 Oil supply unit with brake C1
3.7 Selector unit, oil sump, and converter