ZF 4/5HP502/592/602 C Repair Manual PDF

This repair manual includes following PDF files:
- ZF 4/5HP502/592/602 C ZF automatic gearbox Troubleshooting - 48 pages.
This booklet contains instructions for simpler mechanical work on ZF automatic gearboxes. The gearboxes are very similar and the differences that do exist are of little significance for the purposes of this description.
- ZF 4/5HP502/592/602 C ZF automatic gearbox Function description - 20 pages.
This function description applies to automatic gearboxes with the designation ZF 4/5HP502/592/602 C. The gearboxes are available with four or five gears and three torque levels.
- ZF 4/5HP502/592/602 C ZF automatic gearbox Work Description - 30 pages.
If the gearbox is not shifting or braking correctly, you should carry out the checks specified under "Rectifying functional disorders" first of all.
This manual comes in PDF format. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.

Contents (Troubleshooting):
General
Rectifying functional disorders
Troubleshooting schedule
Troubleshooting equipment
Alternative troubleshooting equipment
Fault codes
Flashing codes
Clear the fault code memory
Fault code list
Faults that do not generate fault codes
Checking solenoid valves and sensors
Retarder identification table
Checking brake signals
Stalling speed test
Pressure measuring

Contents (Function description):
General
Gearbox type plate
System design
Gearbox design
Torque converter
Planetary gears
Retarder
Angle gears
Control unit
Gear changing
NBS
Drive mode selector
Warning and indicator lamps
Diagnostics switch with lamp
Kick-down

Contents (Work description):
Preface
Safety Precautions
Towing
Location of components
Special tools
Other tools
ZF tools
Instruction for ZF tools
Renewing speed sensors Preparations
Removing and fitting
Renewing retarder resistor
Table for retarder resistors
Renewing sensors and solenoid valves
Renewing end yoke seal Removing
Fitting
Renewing the accumulator
Renewing the controls Drive mode selector
Retarder switch
Checking oil level
Changing oil and filter