
ZF WG-161TRANSMISSION Operations and Diagnostics Manual PDF
[2016]This Operations and Diagnostics Manual is intended especially for ZF WG-161Transmission. Factory file provides information on the operation and diagnostics of the ZF ERGOPOWER (WG161) Transmission as fitted on J007, K007, L007, H019, J019, K019, A238, and B238 series trucks. Electronic guide contains sections about the operation, description, electrical and hydraulic diagrams, many illustrations and schemes, safety section, technical maintenance, and repair, etc.
Please read carefully the safety sections before you start any procedures with your equipment. This will help protect you from various technical breakdowns and serious injuries and will also extend the life of your ZF WG-161Transmission. An online text comes in PDF format with 42 pages for reading. We recommend using Adobe PDF Reader, to be sure all images/graphics will display correctly. In case of questions, refer to us and we will help you to answer any questions.
Table of Contents:
Series Code / Model Designation Reference Table
General
Description
General
Clutch
Operation
Hydraulic Operation
Clutch Valve
Cooling and Lubrication
Control System
Transmission Control Unit (TCU)
Operating Modes
Normal Mode
Substitute Clutch Control
Limp-Home Mode
Transmission Shut Down Mode
TCU Shut Down Mode
Transmission Exceed Codes
Self-Test
Fault Codes
Description
Fault Log Mode
Access
Exit
Clear
Fault Rectification
Hydraulic Control Valve
Hydraulic Control Valve Repair
Solenoid Replacement
Pressure Check
Pressure Specifications
Speed and Temperature Sensors
Speed Sensors
Test
Temperature Sensors
Shift Lever
Pedal MONOTROL®
ZF Transmission Test and Calibration
Transmission Test and Calibration
Precautions
Stall Test
Description
Stall Test Procedure
Inch Pedal Calibration
Description
Calibration
Brake and Inch Pedal Adjustment
Inch Sensor Adjustment
Inch Pedal Calibration
Preparation
Calibration Procedure Using the Calibration Switch
Calibration Procedure Using the Testman software
Inch Pedal Calibration Fault Codes
Clutch Calibration
Description
Clutch Calibration Procedure
Manual Clutch Calibration Procedure
Testman Clutch Calibration Procedure
Testman
Description
Connection
Truck Configuration
Configuration
Limitations
Capacities and Specifications
Electrical Specifications
Transmission Control Unit Diagram
ZF Transmission Fault Codes
Transmission Exceed Codes
Testman Fault Codes
Screenshots for ZF WG-161TRANSMISSION Operations and Diagnostics Manual PDF:
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