ZF Transmission GK 25LD Repair Manual PDF

This PDF Repair Manual describes the disassembly and reassembly as well as the elimination of failures for ZF Transmission type GK 25LD. The herein described work is only allowed to be made by specialists who were trained by ZF Gotha GmbH for maintenance and repair work on ZF units. It is absolutely required that the design and function of the mentioned transmission types are known. You can also preview information about the contents of the manual in the list of content, which is presented below.

Models covered:
GK 25LD

Identification Number:
4697 835 001

Contents:

• 1. INTRODUCTION
• 2. TABLE OF CONTENTS
• 3. SAFETY INSTRUCTIONS
  • 3.1. Applied Terms and Warning Symbols
  • 3.2. Product Safety and Danger Zones
  • 3.3. Safety Instructions
  • 3.4. Immediate Actions at Contact with Cleaning Agents
• 4. GENERAL DATA FOR DISASSEMBLY AND REASSEMBLY
  • 4.1. Instructions
  • 4.2. Torque Limits for Screws in Nm to ZF Standard
• 5. DISASSEMBLY
  • 5.1. General Instructions Disassembly
  • 5.2. Safety Instructions
  • 5.3. Drain off Transmission Oil
  • 5.4. List of Special Tools and Fixtures
  • 5.5. Removal of Add-On Parts
  • 5.6. Disassembly of Transmission
• 6. REASSEMBLY
  • 6.1. Safety Instructions
  • 6.2. Consumables
  • 6.3. Used Descriptions and Symbols
  • 6.4. General Instructions for Reassembly
  • 6.5. Determination of Bearing Width and Difference of a Taper Roller Bearing
  • 6.6. Reassembly of the Bevel Pinion Shaft
  • 6.7. Preassembly of Wheel Shaft
  • 6.8. Preassembly of Crown Gear
  • 6.9. Reassembly of Crown Gear and Wheel Shaft
  • 6.10. Checking of Transmission Settings
  • 6.11. Reassembly of Drive
  • 6.12. Reassembly of Housing Top Section
  • 6.13. Reassembly of Ball Bearing / Drive Pinion
  • 6.14. Reassembly of Housing Cover
  • 6.15. Possibility 2 Installation of Wheel Bolts
  • 6.16. Reassembly of Add-On Parts
  • 6.17. Reassembly for Completion of Drive Unit
  • 6.18. General Instructions after Reassembly
• 7. FAILURES, POSSIBLE CAUSES, AND ELIMINATION
  • 7.1. Noises
  • 7.2. Leakages
  • 7.3. Other Fault Possibilities
• 8. DISPOSAL

The information in this manual is quite simple and easy to understand, it will be understandable, both to the expert and to the newcomer in this matter.

Features of the Manual
Format: PDF
Language: English
Pages: 59
Compatible with all versions of Windows, Mac, Linux, iPhone, iPad, and Android
This manual will save you a lot of time. It contains all the information you need to repair this ZF Transmission GK 25LD. You no longer have to flip through endless books and pages to find the necessary information.

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