ZF GP25 Drive Unit Repair Instructions PDF

These PDF Repair Instructions explain all repair work procedures on the ZF GP25 Drive Unit. It can be used by maintenance staff to familiarise themselves with the assembly and disassembly of the drive unit.

The repair instructions are divided into 8 chapters. Each page contains a header containing the title of the particular chapter. The footer comprises the unit type, document number, version number, edition date, and the page number.

All information in these repair instructions which relates to safety shall be observed. In addition to the information on safety provided in these instructions, all generally applicable regulations on accident prevention and environmental protection and local statutory regulations shall be observed.

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Models covered:
GP 25

Contents:

• 1 Basic information
  • 1.1 Notes on the repair instructions
  • 1.2 Warranty and liability
  • 1.3 Customer service department of the manufacturer
• 2 Safety
  • 2.1 Safety colors and signal words
  • 2.2 Representation of safety instructions
  • 2.3 General safety information
  • 2.4 Demands on personnel
  • 2.5 Safety information regarding technical condition
  • 2.6 Safety information regarding transportation
  • 2.7 Safety information Repair work
  • 2.8 Safety information on handling consumables and operating materials
• 3 Technical description (in brief)
• 4 General notes on repair work
  • 4.1 Standard tools 
  • 4.2 Special tools
  • 4.3 Wear parts and consumables
• 5 Dismantling
  • 5.1 Motor disassembly
  • 5.2 Removing the housing cover
  • 5.3 Housing disassembly
• 6 Installation 
  • 6.1 Housing reassembly
  • 6.2 Refitting the housing cover 
  • 6.3 Refitting the motor 
• 7 Waste disposal 
  • 7.1 Cleaning agents, additives, and operating fluids
  • 7.2 Scrapping 
  • 7.3 Disposal of electrical and electronic components
• 8 Attachment
  • 8.1 Clamping/unclamping/turning 
  • 8.2 Brake lever
  • 8.3 Breather
  • 8.4 Wheel studs