ZF-ERGOPOWER 4WG-115 Repair Manual PDF

This Repair Manual is a very important and useful material with illustrations, diagrams, and schemes for regular use and proper maintenance, repair, and troubleshooting of the ZF-ERGOPOWER 4WG-115. This documentation has been developed for specialized staff trained by ZF Passau for repair and maintenance work to be made on ZF units. Here you can find efficient service procedures, setting, reassembly section, installation information, technical data, specifications, repair procedures, etc.

We recommend you pay special attention to the section "safety rule" and before using this device, you should read all text to avoid injuries and technical failures. An online text comes in PDF format with 163 pages for reading. To work with the tutorial, you must use Adobe PDF Reader. If you will be something that is not clear and you will not know what to do. Write to us and we will help you answer all your questions.

Table of Contents:

Preface
General
Denomination of standard dimensions
Conversion table
Tightening torques for screws
Labeling of identification plate and notes on spare parts ordering
Configuration of transmission
Measuring points and connections
Notes on oil grade and oil fill quantity

SPECIAL TOOLS
COMMERCIAL TOOLS

1. DISASSEMBLY - Electro-hydraulic control
and ZF fine filter (replaceable filter)
2. DISASSEMBLY - Inductive sensor, Hall sensor, breather, oil filler
and oil drain plug
3. DISASSEMBLY - Engine connection, oil pressure pump, converter
back-pressure valve and temperature sensor
4. DISASSEMBLY - Emergency steering pump
5. DISASSEMBLY - Outputs
6. DISASSEMBLY - PTO
7. Removal of input shaft, output shaft and clutches
8. DISASSEMBLY - Clutches KV/KR/K1/K2/K3/K4 input and
output shaft
9. REASSEMBLY - Clutches KV/KR/K1/K2/K3/K4 input and
output shaft
10. Installation of input shaft, output shaft and clutches
11. Reassembly - PTO
12. Reassembly - Outputs
13. Reassembly - Engine connection, oil pressure pump, converter backpressure
valve and temperature sensor
14. Reassembly - Emergency steering pump
15. Reassembly - Inductive sensor, Hall sensor, breather, oil filler and oil
drain plug
16. Reassembly - Electro-hydraulic control with proportional valves
17. Parking brake