ZF-ECOSPLIT Shift system with PSU (Pneumatic Servo Unit) Repair Manual PDF

This Repair Manual is intended for service, repair, and troubleshooting of the ZF-ECOSPLIT Shift system with PSU (Pneumatic Servo Unit). Electronic guide includes step-by-step instructions and technical maintenance, troubleshooting procedures, installation instructions, setting, and safety rules, spare parts section, disassembly and assembly, removal, and installation. All schemes, tables, and diagrams in this factory file help to visually get acquainted with each part of your device and understand the text.

We recommend you pay special attention to the section "safety rule". An online text comes in PDF format with 72 pages for reading. For convenience, we recommend using Adobe PDF Reader to ensure the correct display of all graphics. It is possible to print the entire instruction or any illustrations. If you have questions about this ZF product, do not be shy and write to us, we will try to help you and will answer all your questions.

Table of Contents:

Preface
Safety Instructions
Instructions for Repairs
Overview of Amendments
Tightening Torques
Recoding from DIN to ISO Standards
Consumables
Spare Parts
Adjustment Data
Table of Springs
Special Tools
1 Removal and installation of the PSU
2 Removal and installation of selector and shift cylinder
3 Shift turret with left shifting output, disassembly and assembly
4 Shift turret with right shifting output, disassembly and assembly
5 Shift turret with HTC, disassembly and assembly
6 Super H shift turret with HTC (superimosed H shift system), disassembly and assembly
7 Shift turret with superimposed H shift system with control cable, disassembly and assembly
8 Functional test, shift turret with HTC
9 Mounting of shift turret