ZF-Ecomat 2 HP 502C/HP 592C/HP 602C Repair Manual PDF

This repair manual is intended for skilled personnel who have been trained by ZF Friedrichshafen AG to carry out maintenance and repair work on ZF products.

Table of Contents:

Preface
Work safety
Instructions for repairs
Tightening torques
Expendables
Adjustment data
Special tools
Arrangement of peripheral equipment
Cutaway views of Ecomat transmissions
Clutch and brake combinations

1. Maintenance
1.1 Oil change intervals
1.2 Oil capacities
1.3 Oil grades
1.4 Checking oil level
1.5 Operating temperature
1.6 Adding oil
1.7 Checking oil level at operating temperature
1.8 Checking oil level when cold
1.9 Checking oil level with engine off
1.10 Checking oil level on versions with heat exchanger higher than center line of transmission
1.11 Changing oil at operating temperature

2. Overhaul
2.1 Renewing filter
2.2 Renewing retarder solenoid valve
2.3 Renewing accumulator solenoid valve
2.4 Renewing accumulator
2.5 Renewing temperature sensor
2.6 Renewing output sensor
2.6.1 Renewing retarder resistor
2.7 Removing and fitting oil pan
2.8 Renewing turbine sensor
2.9 Renewing complete hydraulic control module
2.10 Changing complete oil level display
2.11 Renewing impulse sensor for speedometer
2.12 Renewing output flange and/or radial seal
2.13 Pressure tests

Please observe strictly the safety regulations in these operating instructions and the applicable accident prevention regulations. Just follow all recommendations and you will succeed. The information in this manual is written in such a way that a novice or an inexperienced master could find and apply information to troubleshoot problems.

Features of the Manual
Format: PDF
Language: English
Pages: 94
Compatible with all versions of Windows, Mac, Linux, iPhone, iPad, and Android
Electronic guide describes detailed repair and technical service information, special instructions for repair and maintenance, and any additional information that is presented specifically for ZF-Ecomat 2 HP 502C/HP 592C/HP 602C. Also, you can see many illustrations with detailed descriptions, schemes, diagrams which will help you to visually examine your device in parts and understand all text.

FAQs
How do I download the manual?
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Is the manual printable?
Yes, all pages are printable.

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