
ZF-Ecomat 2 HP 502 / HP 552 / HP 592 / HP 602 Repair Manual PDF
[09/2000]This repair manual is intended for skilled personnel who have been trained by ZF Friedrichshafen AG to carry out maintenance and repair work on ZF products.
Repair manual includes detailed repair and technical service information, special instructions for repair and maintenance and any additional information that is presented specifically for ZF Ecomat 2 HP 502, HP 552, HP 592, HP 602.
Contents:
- Preface
- Work Safety
- Repair Instructions
- Tightening Torques
- Expendable Material
- Cross-section
- Adjustment Data
- Spring Table
- Special Tools
- 1 Assembly Stand - Insert and Remove Transmission
- 1.1 Assembly Stand - Insert Transmission
- 1.2 Assembly Stand - Remove Transmission
- 2 Retarder Accumulator - Remove and Install, Dismantle and Assemble
- 2.1 Retarder Accumulator - Remove
- 2.2 Retarder Accumulator - Install
- 2.3 Retarder Accumulator - Dismantle
- 2.4 Retarder Accumulator - Assemble
- 3 Heat Exchanger - Remove and Install
- 3.1 Heat Exchanger - Remove
- 3.2 Heat Exchanger - Install
- 4 Converter - Remove and Install, Dismantle and Assemble
- 4.1 Converter - Remove
- 4.2 Converter - Install
- 4.3 Converter - Dismantle
- 4.4 Converter - Assemble
- 4.5 Converter Leak-Tightness - Check (ZFW 380-30 and ZFW 360-10)
- 5 Cover Plate - Remove and Install
- 5.1 Cover Plate - Remove
- 5.2 Cover Plate - Install
- 6 Oil Pan - Remove and Install
- 6.1 Oil Pan - Remove
- 6.2 Oil Pan - Install
- 7 Inductive Pickup - Remove and Install
- 7.1 Inductive Pickup - Remove
- 7.2 Inductive Pickup - Install
- 8 Hydraulic Control Unit - Remove and Install, Dismantle and Assemble
- 8.1 Hydraulic Control Unit - Remove
- 8.2 Hydraulic Control Unit - Install
- 8.3 Oil Level Indicator - Remove and Install
- 8.4 Hydraulic Control Unit - Dismantle
- 8.5 Hydraulic Control Unit - Assemble
- 9 Retarder Valve - Remove and Install
- 9.1 Retarder Valve - Remove
- 9.2 Retarder Valve - Install
- 10 Output Cover - Remove and Install, Dismantle and Assemble
- 10.1 Output Cover/Inductive Pickup - Remove
- 10.2 Output Cover - Install
- 10.3 Output Cover - Dismantle
- 10.4 Output Cover - Assemble
- 11 Mechanical Transmission Section - Remove and Install
- 11.1 Mechanical Transmission Section - Remove
- 11.2 Mechanical Transmission Section - Dismantle; Version HP 592 / 602
- 11.3 Mechanical Transmission Section - Install
- 12 Control Unit - Remove and Install, Dismantle and Assemble
- 12.1 Control Unit - Remove
- 12.2 Control Unit - Install
- 12.3 Control Unit - Dismantle
- 12.4 Control Unit - Assemble
- 13 D Brake - Remove and Install
- 13.1 D Brake - Remove
- 13.2 D-Brake - Install
Screenshots for ZF-Ecomat 2 HP 502 / HP 552 / HP 592 / HP 602 Repair Manual PDF:
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