ZF-AS TRONIC Transmission Actuator and Clutch Repair Manual PDF

Today we want to present the Repair Manual with the necessary material about maintenance, repair, and troubleshooting of the ZF-AS TRONIC Transmission Actuator and Clutch. The electronic guide covers sections about safety notice, general information, adjustment data, special tools, removing and fitting, technical data, setting, screenshots, diagrams, and schemes. Read and understand all material such as safety rules, notes, and recommendations to avoid any breakdowns, injuries, and damage.

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Table of Contents:

Preface
Safety Instructions
General Information
Instructions for Carrying out Repairs
Overview of Amendments: 1327 751 003
Tightening Torques for Nuts and Bolts, Extract from ZFN 148
Screw Plugs DIN 908, 910, and 7604
Union Screws DIN 7643
Conversion from DIN to ISO Standards
Special Tool
Consumables
ZF Repair Kits for Transmission/Clutch Actuator

Removing Transmission Actuator
Fitting Transmission Actuator
Removing Upper Section
Replacing Travel Sensors (HG, GV, GP, and Gate
Replacing Solenoid Valve Unit
Replacing Cpl. Selector Cylinder
Bracket for Temperature and Speed Sensor
Fitting Bracket for Temperature and Speed Sensor
Removing Wiring Harness (Input Speed Sensor and Temperature Sensor)
Fitting Wiring Harness (Input Speed Sensor and Temperature Sensor)
Replacing Pressure Relief Valve
Dismantling Lower Section of Transmission Actuator
Assembling Lower Section of Transmission Actuator
Programming Transmission Actuator
Programming Flash EPROMS with ZF Test Program
Description of Test
Outgoing Inspection
Clutch Actuator