ZF 5HP30 Repair Manual PDF

For proper operation, high-quality repair, and maintenance of timely transmission ZF series 5HP30, you should purchase This Repair Manual.

CONTENTS:
Preliminary information
1. General remarks
      1.1. Drawing of transmission
      1.2. Power flow charts
      1.4. Adjustments work
    1.4.1. Release clearance at clutch F (snap ring)
    1.4.2. Release clearance at brake D (snap ring)
    1.4.3. Release clearance at brake E2 (snap ring)
    1.4.4. Release clearance at brake E1 (snap ring)
    1.4.5. Clearance at output side (washer)
    1.4.6. Release clearance at clutch C (snap ring)
    1.4.7. Release clearance at clutch A (snap ring)
    1.4.8. Release clearance at brake B (snap ring)
    1.4.9. Tranmission and play (shim)
    1.4.10. Adjustment of switches (detent springs)
    1.4.11. Inspection of switches
      1.5. Tightening torques
      1.6. Troubleshooting
      1.7. Checking the transmission
      1.8. Special tools
2. Dismantling
      2.1. Dismantling by assembly group
      2.2. Brake F with 1st gear freewheel
      2.3. Output
      2.4. Section I
    2.4.1. Brakes (D/E2/E1 and 2nd gear freewheel)
    2.4.2. Planetary gear sets (III, II and I)
      2.5. Section II (Input with clutches A, B, and C)
      2.6. Oil supply
      2.7. Housing with shift and parking pawl
3. Assembly by assembly group
      3.1. Housing with shift and parking pawl
      3.2. Brake F with 1st gear freewheel
      3.3. Section I
    3.3.1. Planetary gear sets (I, II and III)
    3.3.2. Brakes (E1 and 2nd gear freewheel / E2 and D)
      3.4. Output side
      3.5. Section II (Input with clutches A, B and C)
    3.5.1. Clutches A, C (input)
    3.5.2. Clutch B (input)
      3.6. Oil supply unit
      3.7. Selector unit, oil sump and torque converter

In this electronic manual the control unit is treated as a single element;it should always be exchanged as a complete unit and not dismantled except by suitably trained personnel possessing full knowledge of its design.

Features of the Manual
Format: PDF
Language: English
Compatible with all versions of Windows, Mac, Linux, iPhone, iPad, and Android
This Repair Manual contains precise details of how to repair the complete transmission.

FAQs
How do I download the manual?
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Is the manual printable?
Yes, all pages are printable.

Still have questions?
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