This parts manual has been designed for optimum ease using and understand all spare parts and is the key to customer- distributor-factory communication. Genuine replacement parts available will keep your equipment in a reliable and productive condition. The instructions describe the features of the cranes and how to use it effectively, and the schemes, show the location and operation of the internal systems.
This parts manual consists of thematic groups and shows the functional arrangement of associated parts for the repair and assembly/disassembly. A group number identifies the same group of parts regardless of model. The numbering is in numerical sequence within each parts group. The first number is the group number and the second number is the numerical sequence number. As you can see, the manufacturer tried to facilitate the search for information, and that an inexperienced user could understand and provide first aid to his equipment.
Also, the manual has the illustrations, which showed the relationship of assembled parts. The illustrations are keyed to an accompanying parts list on the same page or on the facing page and are positioned for ease in reading the manual. All this information in PDF format on English. We recommend using the PDF Reader for a correct view of all pictures, information, and diagrams.
We tried to give you the clearest description of the manual that will help in your work with Terex cranes, but if you still have questions - write to us, we will answer all your questions.
Models:
RT300-1
RT345XL
PARTS GROUPS:
- CARRIER FRAME, FUEL TANK
- 2.1) Fender & Deck Assembly
- 2.3 Frame Machining (RT345XL)
- 2.4) Under Carriage, Sub Assembly
- 2.5) Rear Axle Assembly
- 2.7) Front Axle Assembly
- 2.8) Fuel Tank
- 2.9) Hydraulic Axle Lock-Out
- 2.11) Axle Lock-Out Cylinder
- 2.12) Pintle Hook
- OUTRIGGERS
- 3.1) Outrigger Assembly
- 3.2) Outrigger Beam Assembly
- 3.3) Outrigger Jack Cylinder
- 3.4) Outrigger Extend Cylinder
- 3.5) Outrigger Valve (Selector)
- 3.6) Outrigger Pads
- 3.7) Frame With Outriggers (RT345XL)
- 3.8) Outrigger Beam Assembly
- 3.9) Outrigger Sensor Installation (RT300-1)
- 3.11) Sensor Mount Assy (RT300-1)
- WHEELS
- ENGINE (CUMMINS)
- 6.1) Engine Installation (Cummins)
- 6.2) Engine Installation (Cummins)
- 6.3) Engine Installation (Cummins)
- 6.4) Engine Installation (Cummins)
- 6.5) Engine Installation (Cummins)
- 6.6) Engine Installation (Cooling Assembly)
- TRANSMISSION
- 7.1) Transmission (Dana)
- 7.2) Transmission (Converter Group)
- 7.4) Transmission (Converter & Transmission Case)
- 7.6) Transmission (R, 3rd, F & 2nd Clutch) Group
- 7.8) Transmission (Low 1st Clutch Group)
- 7.10) Transmission (Pressure Valve, Pump & Oil Filter)
- 7.12) Transmission (Control Valve Assembly)
- 7.13) Transmission (Hi & Low Shift Control Assembly)
- 7.14) Transmission (Pump Adapter)
- 7.15) Transmission (Pump Disconnect)
- 7.16) Transmission (Drive Plate Group)
- DRIVE SHAFTS
- BRAKES
- 10.1) Brake Line System
- 10.4) Air Supply Assembly
- 10.6) Air Brake Kit
- STEERING
- 11.1) Steering System
- 11.2) Steering Control Unit
- 11.3) Steering Cylinder
- 11.4) Steering Valve
- SUPERSTRUCTURE
- 12.1) Superstructure
- 12.3) Swing Bearing
- 12.4) Swing Gear Dust Cover
- COUNTERWEIGHT
- 13.1) Counterweight (8900# / 10000# FAB.) (RT300-1)
- 13.2) Counterweight (13000# / 119000# FAB.) (RT345XL)
- SWING SYSTEM
- 22.1) Swing Drive (Braden)
- 22.2) Swing Reduction Unit (Braden)
- 22.3) Swing Motor (Eaton)
- PUMPS
- 24.1) Hydraulic Pumps
- 24.2) Hydraulic Pump (Attachment & Swing)
- 24.3) Hydraulic Pump (Swing, Steering & Outriggers)
- HYDRAULIC SYSTEM
- 25.1) Hydraulic Reservoir
- 25.2) Lower Hydraulics
- 25.5) Lower Hydraulics (Hydraulic Reservior)
- 25.6) Lower Hydraulics (Outrigger Valves)
- 25.7) Lower Hydraulics (Diverter Valve)
- 25.8) Lower Hydraulics
- 25.10) Center Swivel Assembly
- 25.12) Swivel Assembly (Option)(RT300-1)
- 25.14) Rotary Manifold
- 25.15) Upper Hydraulics (Boom & Winch Valve Plumbing)
- 25.17) Upper Hydraulics (Relief Valve)
- 25.18) Upper Hydraulics (Steer Plumbing
- 25.19) Upper Hydraulics (Swing Drive Plumbing)
- 25.20) Upper Hydraulics
- 25.22) Upper Hydraulics (Hoist Cylinder Plumbing)
- 25.24) Upper Hydraulics (Winch & Winch Valve Plumbing)
- 25.26) Upper Hydraulics (Boom Cylinder Plumbing)
- 25.27) Boom Valve
- 25.28) Winch Valve
- OPERATOR’S CAB & MACHINERY HOUSING
- 27.1) Operator’s Cab
- 27.4) Operator’s Cab
- 27.5) Operators Cab
- 27.6) Operators Cab
- 27.7) Operators Cab
- 27.8) Wipers (Crane)
- 27.9) Wipers (Crane)
- 27.10) Operator’s Cab (Front Windshield)
- 27.11) Operator’s Cab (Roof Hatch)
- 27.12) Operator’s Cab (Door)
- 27.13) Crane Cab (Cableway Assembly)
- 27.14) Operator’s Seat
- 27.15) Engine Housing
- OPERATOR’S CONTROLS
- 28.1) Directional Signal Control
- 28.2) Transmission Shifter Control
- 28.3) Swing Brake Control
- 28.5) 360° House Lock
- 28.6) Boom Angle Indicator
- 28.7) Cab Throttle Control
- 28.9) Arm Module Assemblies
- 28.10) Right Arm Assembly Single Axis
- 28.11) Left Arm Assembly Single Axis
- 28.12) Right Arm Assembly Double-Axis
- 28.13) Left Arm Assembly Double-Axis
- 28.14) Boom Control
- 28.15) Control Module
- 30 MARKING
- 30.1) Marking Decals (RT300-1)
- 30.3) Marking Decals
- 30.4) Marking Decals (Boom)
- 30.5) Marking Decals (RT345XL)
- HEATER / AC
- 31.1) A/C & Heater Options (RT300-1)
- 31.2) Hydraulic A/C & L.P Heater (Option 1) (RT 300-1)
- 31.5) Hoses & Mounting Kit (RT300-1)
- 31.7) Hose ASSY. EVAP. COMP (Option 1) (RT300-1)
- 31.8) Hose ASSY. Drier to EVAP (Option 1) (RT300-1)
- 31.9) Hose ASSY - 6 HYD Case Drain (Option 1) (RT300-1)
- 31.10) Kit, MD 9037/47/57 MTG (Option 1)(RT300-1)
- 31.11) Suburban Assembly Heater (Option 2) (RT300-1)
- 31.13) No Heater-Includes Cover (Option 3) (RT300-1)
- 31.14) Deluxe A/C & Flameless Heat (Option 4) (RT300-1)
- 31.15) Kit, CAB ASSY (Option 4) (RT300-1)
- 31.16) Hydraulic Drive Unit (Option 4) (RT300-1)
- 31.19) Hose & Drive MTG KIT (Option 4) (RT300-1)
- 31.20) Thermostat Assembly
- ELECTRICAL SYSTEM
- 33.1) Dash Assembly
- 33.3) Battery Assembly
- 33.5) Slip Ring, 51 Circuit
- 33.6) Slip Ring, 53 Circuit W/Air
- 33.10) Circuit Breaker
- 33.11) Electrical System (Lights & Relay Panel)(RT300-1)
- 33.14) Axle Centering Light Assembly
- 33.15) Optional Lights
- 33.16) Optional Lights
- 33.18) Wire Harnesses
- 33.19) Schematic Lower (RT300-1)
- 33.22) Schematic Upper (RT300-1)
- HYDRAULIC TELESCOPING BOOM
- 39.1) 94’ Boom (RT300-1)
- 39.7) 94’ Boom, Extend Cylinder (RT300-1)
- 39.8) 94’ Boom, Extend Cylinder (RT300-1)
- 39.9) 94’ Boom, Extend Cylinder (RT300-1)
- 39.10) 94’ Boom, Hoist Cylinder (RT300-1)
- 39.11) 94’ Boom, Hoist Cylinder (RT300-1)
- 39.12) 94’ & 105’ Boom, Hold Valve
- 39.13) 105’ Boom (RT345XL)
- 39.19) 105’ Boom, Extend Cylinder (RT345XL)
- 39.20) 105’ Boom, Hoist Cylinder (RT345XL)
- 39.21) 105’ Boom, Hoist Cylinder (RT345XL)
- 9A JIBS
- 39A.1) Jib Stowage Assembly
- 39A.3) Side-Stow Offsettable Jib 32’
- 39A.4) Side-Stow Offsettable Jib 32’-49’
- 39A.5) Anti-Two Block (Jib)
- HYDRAULIC WINCH
- 40.1) Winch Valve
- 40.2) Winch Motor
- 40.3) Winch Cable Roller
- 40.4) Hydraulic Winch (Braden PD15B)
- HOOK BLOCKS, BALLS
- 44.1) Hook Block, 3 Sheave / 30 Ton
- 44.2) Hook Block, 4 Sheave / 30 Ton
- 44.3) Hook Block, 4 Sheave / 40 Ton
- 44.4) Overhaul Ball, 240# / 250#
- WIRE ROPE, PENDANTS, REEVING
- 45.1) Wire Rope & Reeving
- ATTACHMENT OPTIONS
- 50.1) AUX Winch Assembly (W/Counterweight)
- 50.2) Auxiliary Boom Head Sheave
- 50.3) Anti-Two (AUX Sheave)
- RATED CAPACITY INDICATOR
- 52.1) RCL Assembly, ORPS
- 52.4) RCI 510 Assembly (RT300-1)
- 52.7) Greer RCI 510 (Computer)
- 52.8) Greer RCI 510 RCI Assembly (Option)
- 52.11) Greer RCI 510 (Computer) (Option)
- 52.12) Greer RCI 510 (Reel) (Option)
- Option
- FILTERS
- 54.1) Filters
- 55 RECOMMENDED SPARE PARTS LIST
- 55.1) Recommended Spare Parts List
- OPTIONAL
- 56.1) 3RD Wrap Indicator (RT300-1)
- 56.2) Emergency Shutdown Kit (RT300-1)
- 56.3) Spark Arrestor Muffler (RT300-1)
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