This service instruction is designed to enable maintenance personnel responsible for repairs to carry out the necessary repairs properly for the crane Tadano ATF 400G-6.
A service instruction provides important information that is a precondition for proper repair and safe working. We recommend that service instructions must always be available at the place of use. When carrying out all work, always observe the information in the operating manuals and the service instructions.
The manual includes specifications, repair, and maintenance information, diagrams, in a word, everything you need to use, service, and repair the Tadano crane. The technical information in this manual is quite simple and easy to understand, it will be understandable, both to the expert and to the newcomer in this matter.
Technical information is present in PDF format. The PDF format allows you to copy, print any text, image, diagram, or even the entire document. All you need is to install the Adobe Acrobat Reader application to display all the pictures and diagrams correctly. Print out the necessary section and take it with you to the garage, so that everything you need was always there.
Model:
ATF 400G-6
Table of Contents:
- 1 Foreword
- How to use the service instructions
- Repairs and spare parts
- Symbols and warning notices
- Definition of information on direction
- Structure of service instructions
- 2 General safety instructions
- Basic safety information
- Using the crane
- Requirements of personnel
- Repair
- Work on the hydraulic system
- Work on the electrical system
- Welding and straightening work
- Risk of fire and explosion
- Length differences in the case of hydraulic cylinders
- Disassembly and removal
- Basic safety information in the superstructure and carrier
- 3 Specification, dimension and weight
- Transport at travel on public road
- Transport at travel on public road
- Transport at travel on job site
- Transport at travel on job site
- LJ Dimension and weight
- LJ Dimension and weight
- FJ Dimension and weight
- FJ Dimension and weight
- LJ Transport example and dimensions
- LJ Transport example and dimensions
- PS Transport example and dimensions
- PS Transport example and dimensions
- Conterweight versions
- Conterweight versions
- Dimensions
- Dimensions
- Weights, Working speeds
- Lifting heights
- Lifting heights and attachment
- Lifting heights and attachment
- 4 Carrier
- Structure, operation, circuit
- Overview of carrier
- Electric system
- CAN BUS
- Hydraulic system
- Steering
- Circuit system diagrams
- Check, maintenance
- General information
- Maintenance interval
- Engine
- Transmission
- Transfer box
- Axle
- Propeller shaft
- Breather
- Hydraulic system
- Brake
- Electric system
- Air conditioning system
- Wheel & tire
- Outrigger
- Carrier cab
- Check list
- Grease plan
- Trouble & countermeasure
- Troubleshooting
- Emergency operating
- Error code
- Inspection Manual for electronic rear steering
- Disassembly, assembly, adjustment
- Adjustment of pressure
- Check of major structure
- Removing the axles
- Fitting the axles
- Removing the drive unit
- Fitting the drive unit
- Removing the suspension cylinders
- Fitting the suspension cylinder
- Removing the hydraulic pump
- Fitting the hydraulic pump
- Removing the steering
- Fitting the steering
- Removing the engine/Removing the gearbox
- Fitting the engine/Fitting the gearbox
- Removing the transfer gearbox
- Fitting the transfer gearbox
- Removing the front outrigger
- Fitting the front outrigger
- Removing the rear outrigger
- Fitting the rear outrigger
- Removing the hydraulic valves
- Fitting the hydraulic valves
- Removing the cooling system
- Fitting the cooling system
- Adjusting the steering
- Removing the air cleaner
- Fitting the air cleaner
- Removing the sensors
- Fitting the sensors
- Removing control devices
- Fitting control devices
- Removing the air-conditioning system
- Fitting the air-conditioning system
- 5 Superstructure
- Structure, Operation, Circuit
- Overview of superstructure
- Electric system
- AML-B
- Hydraulic system
- Circuit system diagrams
- General information
- Maintenance interval
- Engine
- Engine cooling system
- Fuel system
- Breather
- Hydraulic system
- Electric system
- Air conditioning system
- Superstructure cab
- Slewing ring
- Wire rope
- Check list
- Grease plan
- Trouble & countermeasure
- Troubleshooting
- Emergency operating
- Error code
- Disassembly, assembly, adjustment
- Adjustment of pressure
- Check of major structure
- Removing the drive unit
- Fitting the drive unit
- Disassembling the drive unit (engine/crane pump)
- Assembling the drive unit (engine/crane pump)
- Removing the slewing ring from the superstructure
- Fitting the slewing ring to the superstructure
- Removing the slewing gear
- Fitting the slewing gear
- Removing the slewing gear hydraulic group
- Fitting the slewing gear hydraulic group
- Removing the superstructure
- Removing the rope winch
- Fitting the rope winch
- Removing the valve group (removing the main control block)
- Removing the superstructure lock
- Fitting the superstructure lock
- Removing the counterweight cylinder
- Fitting the counterweight cylinder
- Replacing the hoisting rope
- Removing the hydraulic valves
- Fitting the hydraulic valves
- Removing the cooling system
- Fitting the cooling system
- Removing the air cleaner
- Fitting the air cleaner
- Removing the measuring transducer
- Fitting the measuring transducer
- Removing the telescopic boom
- Fitting the telescopic boom
- Removing the luffing cylinder
- Fitting the luffing cylinder
- 6 Appendix
- List of test equipment and special tools
- List of materials required
- Overview of lubricants
- Conversion table
- Tightening torques (company standard FN 10009)
- Area of application
- References to standards
- Abbreviations
- Screw connection class B in accordance with FN 10009
- Screw connection class D in accordance with FN 10009
- Work Instructions for Welding Certificate (Company Standard FN 60109)
- Area of application
- Welding permits
- Confined spaces
- Welding under increased electrical hazard
- Welding in areas at risk of fire or explosion
- Welding permit - authority to sign
- Welding Permit for Finished Vehicles (Company Standard FN 60109 – Appendix 2)
- Operating Instructions Carrier Engine
- Operating Instructions Superstructure Engine
- Maintenance Booklet Carrier Engine
- Maintenance Booklet Superstructure Engine
- Function schematic SCR
- SCR - Exhaust Aftertreatment System Update
- Data sheet TC Tronic HD
- Technical Manual TC Tronic HD
- Oilchange TC Tronic HD
- Service Manual for Kessler Axles
- PAN 25 Assembly and Maintenance Instructions
- Heater unit
- Condenser unit
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