Scania DC9 Industrial Engine for JCB Work Description PDF

The use of Scania engines requires a special approach - their operation without a sufficient level of knowledge and practical skills is fraught with unpleasant consequences. Knowledge of the key provisions of the user manual is, above all, a guarantee of security. A preliminary study of the service information contained in the manual is a chance to avoid all sorts of problems (breakdowns, malfunctions, failures of equipment) arising during operation.

That is why you should purchase this PDF service manual (work description), which is designed to serve the Scania 9 liter industrial engine with 5 cylinders (which are installed on JCB machines).
This workshop manual is a guide for service technicians, for owners of Scania equipment, for users and operators of the equipment on which Scania engines are installed.

This manual is presented in PDF format; is an electronic book, which is designed to assist in emergency situations.
Carefully read the manual using screenshots, a list of "Contents" as well as using the link "JCB pdf manual instant preview". If this repair information is necessary for you, then you can quickly and easily purchase a manual. Just press the "BUY" button and follow the instructions. The manual does not require installation - "INSTANT DOWNLOAD". You can work with the manual using Adobe Acrobat or Adobe PDF Reader.

Part No. 1 715 049
Edition 1

Models covered:
Scania 9 liter industrial engine with 5 cylinders

CONTENTS:

• GENERAL
  • Specifications
  • General tightening torques
• ENGINE ASSEMBLY
  • Special tools
  • Removing the engine
  • Fitting the engine
  • Mounting the engine in a universal stand
  • Special tools
• CYLINDER HEAD
  • Checking and adjusting the valve clearance and unit injectors
  • Removing the cylinder head
  • Fitting the cylinder head
  • Removal of valves
  • Fitting the valves
  • Checking and machining of valves
  • Renewal of valve stem seal
  • Renewal of valve seats
  • Machining the cylinder head
  • Specifications
  • Renewal of valve guides
  • Renewal of sleeves for unit injectors
• CYLINDER BLOCK
  • Reconditioning
  • Removal of cylinder liner
  • Fitting of cylinder liner
  • Measuring the cylinder liner height
  • Renewal of rear crankshaft seal 
  • Removal of the flywheel housing
  • Fitting the flywheel housing
  • Renewal of the front crankshaft seal
  • Crank mechanism
  • Removal of connecting rod with piston
  • Fitting of connecting rod with piston
  • Renewing a piston
  • Checking connecting rods
  • Renewal of bearing bushing in connecting rod
  • Removal of flywheel
  • Fitting the flywheel
  • Support bearing
  • Renewal of ring gear 
  • Removal of crankshaft
  • Fitting the crankshaft
  • Checking and grinding of crankshaft
• ENGINE TRANSMISSION
  • Removal of the intermediate gear
  • Fitting the intermediate gear
  • Renewal of bearing in the intermediate gear for the fuel pump (or compressor and hydraulic pump if any)
  • Renewal of bearing in the intermediate gear for the camshaft
  • Removal of camshaft gear
  • Fitting the camshaft gear
  • Removal of the crankshaft gear
  • Fitting the camshaft gear
  • Removal of camshaft
  • Fitting the camshaft
  • Renewing the camshaft bearings
• BALANCE SHAFT UNIT
  • Removal
  • Assembly
  • Fitting
  • Renewing the ring gear on the crankshaft
  • Checking the ring gear on the crankshaft
• LUBRICATION SYSTEM
  • Measuring oil pressure
  • Oil filter
  • Oil cooler
  • Oil cleaner
  • Oil pump
• TURBOCHARGER
  • Measuring radial and axial play
• OPEN CRANKCASE VENTILATION
  • Removal
  • Assembly
  • Fitting
  • Checking the open crankcase ventilation
  • Form for measuring the crankcase pressure
• CLOSED CRANKCASE VENTILATION