Scania DC16, Di16 Industrial and Marine Engine for JCB Work Description PDF

This manual is designed to ensure proper operation and maintenance of Scania Industrial and Marine Engines DC16, Di16 (that are installed on JCB machines).

This engine manual is the primary operational document and must remain with the equipment during its life.

This service manual describes all the modifications and engine configurations. This manual will become an indispensable assistant for you, as it contains detailed service information and notes regarding the operation of Scania engines.

This workshop manual is presented in PDF format and does not require installation - "INSTANT DOWNLOAD". So, to work with repair manual you need only to use the applications Adobe Acrobat or Adobe PDF Reader.

Part No. 1 588 778
Issue 3

Models covered:
Scania 16-litre industrial and marine engines

CONTENTS:

• GENERAL
  • Specifications
  • General tightening torques
• REMOVING AND LIFTING THE ENGINE
  • Special tools
• LIFTING AND FITTING THE ENGINE
• MOUNTING THE ENGINE IN A UNIVERSAL STAND
  • Special tools
• CYLINDER HEAD
  • Adjusting the valve clearance and unit injectors
  • Adjusting the valve clearance
  • Adjusting the unit injector
  • Order of adjustment
  • Renewing the upper rocker cover gasket
  • Renewing the lower rocker cover gasket
• CYLINDER HEAD
  • Removal
  • Fitting
• VALVES
  • Removal
  • Fitting
  • Checking and machining
• VALVE STEM SEAL
  • Renewal
• VALVE SEATS
  • Renewal
• MACHINING THE CYLINDER HEAD
  • Specifications
  • Work description
• VALVE GUIDES
  • Renewal
• SLEEVES FOR UNIT INJECTORS
  • Renewal
• CYLINDER BLOCK
  • Overhaul
• CYLINDER LINER
  • Removal
  • Fitting
  • Measuring the cylinder liner height
  • Machining cylinder liner height
• REAR CRANKSHAFT SEAL
  • Renewal
• FLYWHEEL HOUSING
  • Removal
  • Fitting
• CLOSED CRANKCASE VENTILATION
• FRONT TIMING GEAR CASING
  • Removal
  • Fitting
• FRONT CRANKSHAFT SEAL
  • Renewal
• CRANK MECHANISM
• PISTON AND CONNECTING ROD
  • Removal
  • Fitting
  • Renewing a piston
• CONNECTING ROD
  • Checking
  • Renewal of bearing bushing in connecting rod
• FLYWHEEL
  • Removal
  • Fitting
  • Support bearing
  • Ring gear
• CRANKSHAFT
  • Removal
  • Fitting
  • Checking and machining the crankshaft
• TIMING GEAR
  • Gear drive
• INTERMEDIATE GEAR
  • Removal
  • Fitting
  • Bearing in an intermediate gear
• CAMSHAFT GEAR
• CRANKSHAFT GEAR
• CAMSHAFT
  • Removal
  • Fitting
  • Checking camshaft setting
  • Removing the camshaft bearing
  • Fitting the camshaft bearing
• FAN DRIVE
• LUBRICATION SYSTEM
  • Oil filter
  • Oil cooler
  • Oil cleaner
  • Oil pump
• EXHAUST MANIFOLD
• TURBOCHARGER