Sany Crawler Hydraulic Excavator SY195C9, SY205C9, SY215C9, SY225C9 Shop Manual PDF

This PDF Shop Manual contains the necessary technical information for services performed in a workshop. This guide is intended for the service and repair of Sany Crawler Hydraulic Excavator SY195C9, SY205C9, SY215C9, and SY225C9 Models.

Models covered:
SY195C9
SY205C9
SY215C9
SY225C9

Documentation No.: ZJSYF0301EN(07-12)-SY55C3/55C9/60C1

Contents:

• 1 Introduction
  • 1.1 How to Read the Shop Manual
  • 1.2 Terms for Maintenance Standard 
  • 1.3 Handling Electrical and Hydraulic Components
  • 1.4 Hose Connector
  • 1.5 Table of Standard Tightening Torques
  • 1.6 Type of Bolts
  • 1.7 Tightening Sequence
  • 1.8 Maintenance of Half Flanges
  • 1.9 Conversion Table 
• 2 Shop Safety
  • 2.1 Hazard Alert Information
  • 2.2 General Shop Safety
  • 2.3 Precautions for sling work and giving signals
• 3 Specifications
  • 3.1 Dimensions
  • 3.2 Working Ranges
  • 3.3 Technical Specifications
  • 3.4 Weight Table
  • 3.5 Recommended Oil, Fuel, and Coolant
  • 3.6 Capacity Table
  • 3.7 Engine Performance Curve
• 4 Structure and Function
  • 4.1 Engine and Cooling System 
  • 4.2 Power Train
  • 4.3 Undercarriage and Frame
  • 4.4 Hydraulic System, Part 1
  • 4.5 Hydraulic System, Part 2 
  • 4.6 Hydraulic System, Part 3
  • 4.7 Air Conditioning System
  • 4.8 Engine Control
  • 4.9 Electrical Control System
  • 4.10 Monitoring System 
• 5 Standard Values
  • 5.1 Standard Values of Engine-related Parts
  • 5.2 Standard Values of Chassis-related Parts
• 6 Testing and Adjusting
  • 6.1 Engine Speed - Test and Calibrate
  • 6.2 Exhaust Gas Color - Test
  • 6.3 Valve Clearance - Adjust
  • 6.4 Compression Pressure - Measure
  • 6.5 Fuel Injection Timing - Test and Adjust
  • 6.6 Engine Oil Pressure - Measure
  • 6.7 Engine Speed Sensor - Adjust
  • 6.8 A/C Compressor Belt Tension - Test and Adjust
  • 6.9 Swing Bearing Clearance - Measure
  • 6.10 Track Tension - Test and Adjust 
  • 6.11 Hydraulic Pressure in Hydraulic Circuits - Test and Adjust
  • 6.12 Control Circuit Oil Pressure - Test and Adjust
  • 6.13 Solenoid Valve Output Pressure - Measure
  • 6.14 Pilot Valve Output Pressure - Measure 
  • 6.15 Pilot Valves (Work Equipment and Swing) - Adjust
  • 6.16 Work Equipment Hydraulic Drift - Test 
  • 6.17 Residual Pressure in Hydraulic Circuit - Release 
  • 6.18 Oil Leakage - Measure 
  • 6.19 Air in Each Component - Bleed
• 7 Troubleshooting
  • 7.1 Points to Remember When Troubleshooting
  • 7.2 Troubleshooting Procedures 
  • 7.3 Connector Location and Electrical Circuit Diagram
  • 7.4 Failure Symptoms and Troubleshooting Codes
  • 7.5 Troubleshooting with an Event Code
  • 7.6 Troubleshooting of Electrical System (E-Mode)
  • 7.7 Troubleshooting of Hydraulic and Mechanical Systems (H - Mode)
• 8 Disassembly and Assembly
  • 8.1 How to Read This Manual
  • 8.2 Operating Precautions 
  • 8.3 Start Motor AS - Remove and Install
  • 8.4 Injection Pump AS - Remove and Install
  • 8.5 Engine Front Seal - Remove and Install
  • 8.6 Engine Rear Seal - Remove and Install
  • 8.7 Cylinder Head AS - Remove and Install 
  • 8.8 Radiator AS - Remove and Install
  • 8.9 Engine and Hydraulic Pump AS - Remove and Install
  • 8.10 Final Drive AS - Remove and Install
  • 8.11 Final Drive AS - Disassemble and Assemble 
  • 8.12 Swing Motor and Swing Drive AS - Remove and Install
  • 8.13 Swing Motor and Swing Drive AS - Disassemble and Assemble
  • 8.14 Idler AS - Disassemble and Assemble
  • 8.15 Sprocket - Remove and Install
  • 8.16 Track AS - Remove and Install
  • 8.17 Swing Bearing AS - Remove and Install 
  • 8.18 Swing Platform AS - Remove and Install 
  • 8.19 Swivel Joint AS - Remove and Install 
  • 8.20 Swivel Joint AS - Disassemble and Assemble
  • 8.21 Hydraulic Tank AS - Remove and Install
  • 8.22 Control Valve AS - Remove and Install 
  • 8.23 Hydraulic Pump AS - Remove and Install 
  • 8.24 Middle Oil Seal (Hydraulic Pump Input Shaft)- Remove and Install
  • 8.25 Pilot Valve AS (Work Equipment) - Disassemble and Assemble
  • 8.26 Pilot Valve AS (Travel) - Disassemble and Assemble 
  • 8.27 Hydraulic Cylinder AS - Disassemble and Assemble
  • 8.28 Work Equipment AS - Remove and Install
  • 8.29 Air Conditioner AS - Remove and Install
  • 8.30 Counterweight AS - Remove and Install
  • 8.31 Cab AS - Remove and Install
  • 8.32 Cab Window Glass – Disassemble and Assemble
  • 8.33 Front Window AS - Disassemble and Assemble
  • 8.34 Monitor - Remove and Install 
  • 8.35 Controller AS - Remove and Install
  • 8.36 Radio
  • 8.37 Battery
  • 8.38 Start Switch
  • 8.39 Fuse Box
  • 8.40 Wiper 
  • 8.41 Relay
  • 8.42 Sensor
  • 8.43 Connector Terminals - Insert and Remove 
• 9 System Schematics
  • 9.1 Hydraulic System Diagram 
  • 9.2 Air-Conditioning Electrical Circuit Diagram
  • 9.3 Fuse Box Relay
  • 9.4 Control Switches and Monitor Electrical Diagram
  • 9.5 Operator Cab Electrical Circuit Diagram
  • 9.6 Chassis Electrical Circuit Diagram

Also, this Sany product explains the procedures as well as precautions for removing, installing, disassembling, and assembling each component. This is the best factory file, both for experienced craftsmen and for beginners, as prepared by experts in this field.

Features of the Manual
Format: PDF
Language: English
Compatible with all versions of Windows, Mac, Linux, iPhone, iPad, and Android
The manual covers basic shop safety information relating to this equipment. It also explains the structure and function of each component. It helps the reader to get a better understanding of the machine structure and also serves as a reference for troubleshooting.

FAQs
How do I download the manual?
It is easy to purchase this product. Just click on the 'Buy Now' button and follow the instructions. After payment, you will get the link for downloading your PDF Shop Manual. So, after a few minutes, you will get your guide, and you can start studying it. 

Is the manual printable?
Yes, you can read, view, and print all text or separate pages.

Still have questions?
For any question or remark, or in case of any error in the contents of this guide, please contact our managers.