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Perkins Phaser and 1000 Series Diesel Engines Workshop Manual PDF for JCB

[02/2002]


Type of catalogue:	repair manual
Make:	JCB, Perkins
Region:	WorldWide
Inclusive languages:	English
Amount of disks:	1 CD, PDF file, 440 pages
Availibility	Instant Download
OS:	Windows XP 32 bit, Windows 7 32 bit, Windows 7 64 bit, Windows 8/8.1 32 bit, Windows 8/8.1 64 bit, Windows 10 32 bit, Windows 10 64 bit, Windows 11 64 bit
Price, USD:	49

JCB pdf manual instant preview

This workshop manual has been designed to provide assistance in service and overhaul of Perkins Phaser and 1000 Series engines.

The workshop manual contains technical service information, repair and maintenance instructions, engine data, technical specifications, drawings and schematics that will help you to remove all the existing problems and faults.

The service manual comes in PDF format, includes printable and readable pages. For work with PDF repair manual, we recommend using Adobe PDF Reader, to be sure all images/graphics will display correctly.

Models covered:
AA to AH and YA to YE
Phaser 4 and 6 cylinder diesel engines for automotive applications
1000 Series 4 and 6 cylinder diesel engines for agricultural and industrial applications

Contents:

1 General information
- Introduction
- Engine views
- Engine identification
- Safety precautions
- Asbestos joints
- Viton seals
- Engine lift equipment
- Power part consumable products
2 Specifications
- Data and dimensions
- Thread sealant
- Recommended torque settings
- Compression test data
3 Cylinder head assembly
- General description
- Rocker cover
- Rocker assembly
- Valve tip clearances
- Valve springs
- Cylinder head assembly
- Valves and valve springs
- Valve guides
- Cylinder head
4 Piston and connecting rod assemblies
- General description
- Big end bearing
- Piston and connecting rod
- Piston rings
- Piston and connecting rod assembly
- Piston and piston rings
- Connecting rod
- Small end bush
- Piston cooling jets
5 Crankshaft assembly
- General description
- Crankshaft pulley
- Crankshaft pulley and damper
- Rear oil seal assembly (engines with a flywheel housing that is oil-filled)
- Thrust washers
- Main bearings
- Crankshaft
- Balancer unit
6 Timing case and drive assembly
- General description
- Timing case cover
- Front oil seal
- Idler gear and hub
- Idler gear and hub for the Bendix or Knorr-Bremse compressor
- Fuel pump gear
- Camshaft gear
- Crankshaft gear
- Timing case
- Camshaft and tappets
7 Cylinder block assembly
- General description
- Cylinder block
- Cylinder liner
8 Engine timing
- Standard operations
- Engines fitted with Bosch EPVE fuel injection pumps
- Engines fitted with Bosch MW in-line fuel injection pumps
- Engines fitted with Lucas/Delphi DPA and DPS fuel injection pumps
- Engines fitted with a Lucas/Delphi DP200 Series fuel injection pump
- Engines fitted with Stanadyne fuel injection pumps
9 Aspiration system
- General description
- Turbocharger
- Turbocharger faults
- Open engine breather
- Closed breather system
10 Lubrication system
- General description (four-cylinder engine lubrication system)
- General description (six-cylinder engine lubrication system)
- Lubrication system flow diagram
- Lubrication system flow diagram for the relief valve and balancer
- Filter canister
- Filter head
- Sump
- Oil strainer and suction pipe
- Lubricating oil pump
- Relief valve
- Flexible oil pipes
11 Fuel system
- General description
- Cold start advance unit
- Fuel filter elements
- Fuel filter canister (Bosch MW fuel injection pump)
- Atomisers
- Fuel lift pump
- Fuel lift pump (Bosch MW fuel injection pump)
- Bosch EPVE fuel injection pump (without a locking screw)
- Bosch EPVE fuel injection pump (with a locking screw)
- Bosch EPVE fuel injection pump
- Lucas/Delphi DPA and DPS fuel injection pumps
- Lucas/Delphi DP 200 Series fuel injection pump
- Stanadyne fuel injection pump
12 Cooling system
- General description
- Thermostats
- Coolant pump (gear driven)
- Coolant pump (belt driven)
- Coolant pump (auxiliary)
- Fan
- Fan drive
- Lubricating oil cooler
- Cooler by-pass valve
- Intercooler
13 Flywheel and housing
- General description
- Flywheel
- Ring gear
- Flywheel housing
14 Electrical equipment
- Alternators
- Alternator fault diagnosis
15 Auxiliary equipment
- Wabco compressors
- Compressor drive for Wabco compressors
- Bendix compressors
- Knorr-Bremse compressors
- Power steering pump
- Adaptor for a hydraulic pump or a steering pump with a splined drive
- Exhauster
16 List of special tools
- List of special tools

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