Perkins Engines 1103, 1104C Systems Operation Testing and Adjusting Manual PDF

This manual contains detailed service information, operation and repair instructions, technical specifications, step-by-step instructions, and other additional troubleshooting information for Perkins Engines 1103, 1104C models.
This manual includes lots of pictures (screenshots), circuits, and parts diagrams, which show the location of the necessary components and be able to carry out installation or removal of any parts.
This testing and adjusting manual allows to detection and resolve problems arising and uncertainties.
This guide comes in PDF format. We recommend using Adobe PDF Reader, to be sure all images/graphics will display correctly. If necessary, you can print pages, pictures, charts, or the entire manual completely.

Publication number:
SENR9777-03

Models covered:
DC (Engine)
DD (Engine)
DJ (Engine)
DK (Engine)
RE (Engine)
RG (Engine)
RJ (Engine)
RR (Engine)
RS (Engine)
DF (Engine)
DG (Engine)

Contents:

• Systems Operation Section
  •     Engine Design
  •     General Information
  •     Fuel System
  •     Air Inlet and Exhaust System
  •     Lubrication System
  •     Cooling System
  •     Basic Engine
  •     Electrical System
• Testing and Adjusting Section
• Fuel System
  •     Fuel System - Inspect
  •     Air in Fuel - Test
  •     Finding Top Center Position for No. 1 Piston
  •     Fuel Injection Pump Timing - Check
  •     Fuel Injection Pump Timing - Adjust
  •     Fuel Quality - Test
  •     Fuel System - Prime
  •     Fuel System Pressure - Test
• Air Inlet and Exhaust System
  •     Air Inlet and Exhaust System - Inspect
  •     Wastegate - Test
  •     Compression - Test
  •     Engine Valve Lash - Inspect/Adjust
  •     Valve Depth - Inspect
  •     Valve Guide - Inspect
• Lubrication System
  •     Engine Oil Pressure - Test
  •     Engine Oil Pump - Inspect
  •     Excessive Bearing Wear - Inspect
  •     Excessive Engine Oil Consumption - Inspect
  •     Increased Engine Oil Temperature - Inspect
• Cooling System
  •     Cooling System - Check (Overheating)
  •     Cooling System - Inspect
  •     Cooling System - Test
  •     Engine Oil Cooler - Inspect
  •     Water Temperature Regular - Test
• Basic Engine
  •     Piston Ring Groove - Inspect
  •     Connecting Rod - Inspect
  •     Connecting Rod Bearings - Inspect
  •     Main Bearings - Inspect
  •     Cylinder Block - Inspect
  •     Piston Height - Inspect
  •     Flywheel - Inspect
  •     Gear Group - Inspect
• Electrical System
  •     Alternator - Test
  •     Battery - Test
  •     Electric Starting System - Test
  •     Glow Plugs - Test
  •     V-Belt - Test
• Index Section
  •     Index