Perkins 400 Series Diesel Engines for JCB Workshop Manual PDF

This workshop manual consists of service and repair information, rules, tips, advice, and cautions regarding safe, proper, and uninterrupted operation of the Perkins 400 Series Diesel Engines (installed on the JCB technique).

The repair manual contains practical explanations, step-by-step procedures, exact specifications, as well as a variety of pictures, illustrations, and diagrams.

This workshop manual is a PDF file, that works with the Adobe PDF Reader application (or any other program equivalent). For convenience, you can print the entire workshop manual and use it as a book, when there is such a need arise.

A timely study of the basic provisions of this service manual will give you the opportunity to avoid problems and problems in the further process of using Perkins Diesel Engines.

Models covered:
403C-11 Three-cylinder naturally aspirated diesel engine
403C-15 Three-cylinder naturally aspirated diesel engine
404C-22 Four-cylinder naturally aspirated diesel engine
404C-22T Four-cylinder turbocharged diesel engine

Contents:

• 1 General information
  • Introduction
  • Safety precautions
  • POWERPART recommended consumable products
  • Engine views
  • Engine identification
  • Engine lift equipment
• 2 Specifications
  • Basic engine data
  • Standard torques
  • Special torques
  • Compression test data
• 3 Cylinder head assembly
  • Rocker cover and inlet manifold
  • Rocker assembly
  • Exhaust manifold and gasket
  • Fuel injection pipes / fuel return pipes
  • Cylinder head setscrews
  • Cylinder head
  • Cylinder head gasket
  • Valve and valve spring
  • Cylinder head to valve stem clearance
  • Cylinder head
  • Valve seat width
  • Valve depth
  • Valve tip clearance
• 4 Piston and connecting rod assemblies
  • Big end bearing and cap
  • Piston and connecting rod
  • Piston rings
  • Piston and connecting rod assemblies
  • Piston and piston ring
  • Connecting rod
  • Connecting rod bearing clearance
  • Small end bush
• 5 Crankshaft assembly
  • Crankshaft pulley
  • Crankshaft retainer setscrews and crankshaft
  • Crankshaft
  • Main bearings
  • Bearing holder
• 6 Timing case and drive assembly
  • Timing cover
  • Angelica
  • Slider
  • Camshaft retaining plate
  • Camshaft and tappets
  • Camshaft assembly
  • Maximum fuel screw and maximum speed screw
  • Front oil seal and PTO cover
  • Idler gear and oil pump
  • Idler hub
  • Gear teeth backlash
  • Oil pump end float
  • Governor spring
• 7 Cylinder block assembly
  • Front crankshaft bush
  • Cylinder block top face
  • Cylinder bore
• 8 Engine timing
• 9 Aspiration system
  • Breather system
  • Turbocharger
• 10 Lubrication system
  • Lubricating oil canister
  • Pressure relief valve
  • Lubricating oil sump
  • Lubricating oil strainer and suction pipe
  • Lubricating oil pump
  • Rotor tip clearance
  • Oil pressure switch
  • Lubricating oil pipes
• 11 Fuel system
  • Atomizers
  • Fuel lift pump
  • Fuel injection pump
• 12 Cooling system
  • Coolant pump
  • Fan and mounting
  • Thermostat
• 13 Flywheel and housing
  • Flywheel
  • Starter ring gear
  • Backplate and rear oil seal
• 14 Electrical equipment
  • Electrical shut off solenoid
  • Bus-bar / glowplugs
  • Drive belt
  • Alternator
  • Starter motor
  • Wiring diagram 15 amp alternator - 403C-11
  • Wiring diagram 40 amp alternator - 403C-11
  • Wiring diagram 55 amp alternator 403C-15, 404C-22 and 404C-22T
  • Automatic shutdown connector
  • Wiring diagram - automatic shutdown 15 amp alternator - 403C-11
  • Wiring diagram - automatic shutdown 40 amp alternator - 403C-11
  • Wiring diagram - automatic shutdown 55 amp alternator 403C-15, 404C-22 and 404C-22T
• 15 Auxiliary equipment
  • Operation 15-1 None fitted
• 16 Special tools
  • Special tools list