This workshop manual has been designed to provide assistance in the service and the overhaul of Perkins 2000 Series engines.
Workshop manual includes instructions for repair and maintenance, special service instructions, diagrams and schematics for Perkins engines.
Workshop manual comes in PDF format. Working with this manual, you can easily copy, save, and print the information you need. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.
Models covered:
6 cylinder diesel engines for industrial applications
Contents:
- 10 General information
- Introduction
- New 2000 Series engines
- Cylinder bore identification
- Engine identification
- General safety precautions
- Safety
- Engine lift equipment
- Asbestos joints
- Dangers from used engine oils
- Environmental protection
- Viton seals
- Practical information
- 11 Specifications
- Basic engine data
- Recommended specific applied torques
- Recommended nominal applied torques
- 12 Cylinder head assembly
- Rocker cover
- Rocker assembly
- Tappet clearances
- Cylinder head
- Valves, valve springs and valve rotators
- Push rods
- Fits and clearances - Rocker assemblies
- Fits and clearances - Cylinder heads and valve assemblies
- 13 Piston and connecting rod assembly
- General description
- Piston and connecting rod assembly
- Piston and rings
- Connecting rod
- Small end bushes
- Fits and clearances
- 14 Crankshaft assembly
- General description
- Damper and pulley - early engines
- Damper and pulley - new engines
- Crankshaft hub and front oil seal
- Rear oil seal
- Crankshaft
- Fits and clearances
- 15 Wheelcase and drive assembly
- General description
- Wheelcase
- Backplate
- Camshaft gear - bolt-on type
- Camshaft gear - integral type
- Idler gear
- Fits and clearances
- 16 Cylinder block assembly
- General description
- Crankcase
- Cylinder liners
- Cam followers
- Camshaft
- Fits and clearances
- 17 Engine timing
- Valve timing
- Fuel injection pump timing
- 18 Aspiration system
- General description
- Aspiration system maintenance
- Turbocharger
- Turbochargers: OE49342, OE50642, OE51140, and OE51430
- Turbocharger: OE50674
- Turbochargers: OE52534 and OE52535
- Inlet manifold
- Exhaust manifold
- 19 Lubrication system
- General description
- Lubricating oil filter
- By-pass filter/separator
- Sump
- Sump drain plugs
- Lubricating oil pump
- Oil pressure relief valve
- 20 Fuel system
- General description
- Overhaul instructions
- Fuel injectors
- Fuel lift pumps
- Single acting type
- Double acting type
- Fuel injection pump
- Air stop cylinder
- 21 Cooling system
- General description
- Radiator
- Fan
- Fan drive belts
- Coolant pump
- Thermostat
- Oil cooler
- 22 Flywheel and flywheel housing
- General description
- Flywheel
- Flywheel housing
- 23 Electrical equipment
- General description
- Alternator drive belts
- Alternator
- Starter motor
- Engine stop solenoid
- 24 Auxiliary equipment
- 25 Running-in and test
- General description
- Running-in and test
- 26 List of special tools
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