Perkins 1100 Series Diesel Engines Workshop Manual PDF for JCB

This workshop manual has been written to provide assistance in the service and overhaul of Perkins 1100 Series 4 Cylinder Diesel Engines. 

It should be used in conjunction with normal workshop practice and service information contained in current service bulletins. 

This service manual contains all the necessary service information about Perkins diesel engines, which will allow its effective use in accordance with the purpose.
In addition, the repair manual contains detailed repair information that allows you to recognize the danger in time, reduce repair costs and downtime, increase the service life and reliability of the engine.

The manual contains the enterprise and technical illustrations.
The workshop manual comes in PDF format and can be printed. For work with manuals, we recommend using Adobe PDF Reader, to be sure all images/graphics will display correctly.

This manual is intended for installers and personnel working and carrying out maintenance of diesel engines.

Models covered:
RE, RF, RG, RH, RJ, RK.
4 cylinder diesel engines for industrial, agriculture and construction applications

Contents:

• 1 General information
  • Introduction
  • Engine views
  • Engine identification
  • Safety precautions
  • Engine lift equipment
  • Viton seals
  • POWERPART recommended consumable products
• 2 Specifications
  • Basic engine data
  • Data and dimensions
  • Thread sealant
  • Standard torque values
  • Specific torque values
  • Compression test data
• 3 Cylinder head assembly
  • General description
  • Atomizer cover
  • Rocker cover
  • Rocker assembly
  • Valve tip clearances
  • Valve springs
  • Cylinder head assembly
  • Valves and valve springs
  • Valve guides
  • Cylinder head
• 4 Piston and connecting rod assemblies
  • General description
  • Big end bearing
  • Piston and connecting rod
  • Piston rings
  • Piston and connecting rod assembly
  • Piston and piston rings
  • Connecting rod
  • Partially finished small end bush
  • Piston cooling jets
• 5 Crankshaft assembly
  • General description 
  • Crankshaft pulley
  • Rear-end oil seal assembly
  • Thrust washers
  • Main bearings
  • Crankshaft
  • Balancer unit
• 6 Timing case and drive assembly
  • General description
  • Timing case cover
  • Mechanical fuel pump gear
  • Electronic fuel pump gear
  • Idler gear and hub
  • The heavy-duty idler gear assembly
  • Camshaft gear
  • Front oil seal
  • Timing case
  • Crankshaft gear
  • Camshaft and tappets
• 7 Cylinder block assembly
  • General description
  • Cylinder block
  • Cylinder bore
• 8 Engine timing
  • General description
  • Engine timing
• 9 Aspiration system
  • General description
  • Aspiration system
  • Turbocharger side-mounted
  • Turbocharger faults
  • Open engine breather
  • Naturally aspirated engine breather
  • Closed engine breather
• 10 Lubrication system
  • General description
  • Lubrication system flow diagram 
  • Filter canister
  • Filter head
  • Dipstick tube
  • Oil strainer and suction pipe
  • The lubricating oil pump assembly
  • Relief valve
• 11 Fuel system
  • General description
  • Cold start advance unit (KSB)
  • Typical fuel system
  • Fuel filter assembly
  • Atomizers
  • Fuel lift pump and filter assembly
  • The air in the fuel system
  • Bosch VP30 fuel injection pump
  • Bosch EVPE fuel injection pump
  • Delphi DP210 fuel injection pump
• 12 Cooling system
  • General description
  • Coolant flow diagram
  • Thermostat
  • Coolant pump
  • Fan
  • Fan drive
  • Lubricating oil cooler
• 13 Flywheel and housing
  • General description
  • Flywheel
  • Ring gear
  • Flywheel housing
• 14 Electrical equipment
  • Alternators
  • Starter motors
  • Starting aid
  • Electronic components
  • Wiring harness
• 15 Auxiliary equipment
  • Power steering pump
  • Adaptor for a hydraulic pump or a steering pump
  • Exhauster
• 16 Special tools
  • List of special tools