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Perkins 100 Series Diesel Engines for JCB Workshop Manual PDF

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Type of catalogue:	repair manual
Make:	JCB, Perkins
Region:	WorldWide
Inclusive languages:	English
Amount of disks:	1 CD, PDF file, 130 pages
Availibility	Instant Download
OS:	Windows XP 32 bit, Windows 7 32 bit, Windows 7 64 bit, Windows 8/8.1 32 bit, Windows 8/8.1 64 bit, Windows 10 32 bit, Windows 10 64 bit, Windows 11 64 bit
Price, USD:	49

JCB pdf manual instant preview

This workshop manual was written to provide a trained specialist with enough service information to maintain and overhaul all of the latest Perkins 100 Series Diesel Engines.

This service manual is based on illustrations and consists of 16 chapters. For more information on the contents of the chapters, you can see in the list "Contents", which is presented below.

To work with the PDF workshop manual, it is enough to install on your device the Adobe PDF Reader application (or any other program equivalent). For convenience, you can print the entire workshop manual and use it as a book, when there is such a need arise.

Models:
102-05 Two cylinder diesel engines
103-07 Three-cylinder diesel engines
103-10 Three-cylinder diesel engines
103-13 Three-cylinder diesel engines
103-15 Three-cylinder diesel engines
104-19 Four-cylinder diesel engines
104-22 Four-cylinder diesel engines

Contents:

1 General information
- Introduction
- Safety precautions
- Engine preservation
- POWERPART recommended consumable products
- Engine I.D. location
- Engine views - 3 cylinder front and rear
- Engine views - 2 cylinder front and 4 cylinders front
- Engine lift equipment
- Viton seals
- Compression test data
2 Specifications
- Basic engine data
- Recommended torque tensions
- Data and dimensions
- Injection timing
- Cylinder bore dimensions
- Piston and piston ring dimensions
- Gudgeon pin
- Crankshaft deflection
- Crankshaft inspection
- Crankshaft journal diameters
- Crankshaft pin diameters
- Bearing holder
- Undersize bearing shell chart
- Crankshaft bearing bush
3 Cylinder head assembly
- Rocker cover and inlet manifold
- Rocker assembly
- Rocker shaft (102-05, 103-07, 103-10)
- Rocker shaft (103-13, 103-15, 104-19, 104-22)
- Fan and mounting
- Coolant pump
- Exhaust manifold and gasket
- Fuel injection pipes/fuel return pipes
- Oil pipes
- Atomizers
- Busbar / glowplugs
- Cylinder head bolts
- Cylinder head gasket
- Cylinder head bolts - all variants
- Valve and valve springs
- Valve spring
- Valve stem diameter and thickness of valve head
- Valve guide clearance
- Cylinder head
- Valve seat width
- Valve depth
- Valve seat contact face
- Valve tip clearance
4 Piston and connecting rod assemblies
- Big end bearing and cap
- Piston and connecting rod
- Piston and piston ring
- Piston ring and block
- Small end bush
- Connecting rod
5 Crankshaft assembly
- Crankshaft pulley
- Flywheel, backplate and oil seal
- Crankshaft retainer setscrews and crankshaft
- Bearing clearance
- Main bearings
6 Timing case and drive assembly
- Fuel injection pump
- Timing cover
- Slider
- Camshaft retainer plate
- Camshaft and cam followers
- Camshaft assembly
- Max fuel screw and max speed screw
- Idler gear and oil pump
- Idler hub
- Gear teeth backlash
- Oil pump end float
- Governor spring
- Oil seal protector
- Timing cover
7 Cylinder block assembly
- Front bush
- Cylinder block top face
8 Engine timing
- Fuel injection pump timing
9 Aspiration system
- Breather system
10 Lubrication system
- Oil filter canister
- Pressure relief valve
- Lubricating oil sump
- Strainer and suction pipe
- Lubricating oil pump
- Oil pressure switch
11 Fuel system
- Atomizers
- Fuel lift pump
- Fuel injection pump
- Vent points
12 Cooling system
- Fan and mounting
- Water pump
- Thermostat
13 Flywheel and housing
- Flywheel
- Flywheel housing (if fitted)
14 Electrical equipment
- Electrical shut off solenoid (ESOS)
- Alternator
- Starter motor
- Wiring diagram 14 and 15 amp alternator - 102-05, 103-07, 103-10
- Wiring diagram 40 amp alternator - 103-10 (when fitted with optional alternator)
- Wiring diagram 55 amp alternator - 103-15, 104-19, 104-22
- Wiring diagram 40 amp alternator - 103-13
- Auto shutdown wiring diagram
- Auto shutdown wiring diagram 14 and 15 amp alternator - 102-05, 103-07, 103-10 113
- Auto shutdown wiring diagram 40 amp alternator - 103-10 (when fitted with optional alternator)
- Auto shutdown wiring diagram 40 amp alternator - 103-13
- Auto shutdown wiring diagram 40 amp alternator - 103-15, 104-19, 104-22
15 Auxiliary equipment
- Not available
16 Special tools
- Special tools list

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