OM Pimespo Electric Lift Truck IDEA Series 334 -03 from F2 X334 N Service Training PDF

Service Training  Manual has been developed and collected by specialists in order to maintain the work of OM Pimespo Electric Lift Truck IDEA Series 334 -03 from F2 X334 N for many years and to ensure safe and high-quality work. Factory information contains a system section, operation information, setting instructions, safety instructions, troubleshooting information, many pictures and drawings, circuit diagram, and schemes that will help you to better understand your equipment’s work.

We recommend you pay special attention to the section "safety rule" and notes. Improper use may cause injury or life-threatening risks for the operator and for other persons. An online text comes in PDF format with 121 pages for reading.  To work with this tutorial you should use Adobe PDF Reader. Any questions you have not understood, feel free to contact us. Our managers will be happy to answer all your questions.

Table of Contents:

1 Drive Motor
1.1 Traction motor
1.1.1 Checking and replacing of carbon brushes

2 Drive gearbox
2.1 Changing of gearbox oil
2.2 Regreasing of the live ring bearing
2.3 Gearbox setup
2.4 Motor Pinion
2.4.1 Dismounting of motor pinion
2.4.2 Mounting of motor pinion
2.5 Mounting of traction motor to the gearbox
2.6 Replacement of the drive unit

3 Truck setup
3.1 Tightening torques

4 Steering system
4.1 Setting of the steering chain tension
4.2 Replacement of potentiometer of the steering position indicator

5 Operating elements
5.1 Brake actuation
5.1.1 Brake cylinder positions
5.1.2 Setting of the brake
5.1.3 Bleeding of the brake
5.2 Multi-function lever (MFL)
5.2.1 Mounting of the MFL
5.2.2 Basic calibration of the MFL p.c. board

6 Electrical system
6.1 Introduction
6.2 Survey of the electrical system
6.3 Control current fuses
6.4 Connector positions in the truck
6.5 Digital controller 1A1
6.5.1 Connectors of the digital controller
6.5.2 Power section of the digital controller
6.5.3 Connection of revolving light and/or acoustic warning
6.5.4 Mounting of the controller
6.6 Truck diagnosis
6.6.1 Controller data and current faults
6.6.2 Fault memory
6.6.3 Measured values
6.6.4 Adjustments
6.6.4.1 Truck parameter
6.6.4.2 Battery type
6.6.4.3 Hour meter function etc.
6.6.4.4 Calibration of the joystick handle (multi-function lever) - traction
6.6.4.5 Calibration of the joystick handle (multi-function lever) - lift
6.6.5 Store parameter
6.6.6 Load parameter
6.6.7 Loading default settings
6.7 Battery discharge indicator and operating hour counter
6.8 Battery charger (special equipment)
6.9 Circuit diagram

7 Hydraulic system
7.1 Valve block
7.1.1 Setting of the pressure relief valve
7.2 Pump motor
7.3 Hydraulic functions
7.3.1 Brake release
7.3.2 Brake released
7.3.3 De-activation of the brake
7.3.4 Lifting
7.3.5 Lowering
7.3.6 Forward tilting
7.3.7 Backward tilting
7.3.8 Side shift right
7.3.9 Side shift left
7.3.10 Steering right
7.3.11 Steering left
7.3.12 platform lowering
7.3.13 Platform lifting
7.4 Oil level switch in the hydraulic reservoir
7.5 Hydraulic diagram

8 Diagrams appendix