Liebherr Travel Drive FAT 450E510 Repair Instructions PDF

This repair manual is an essential aid to a safe and successful operation of the drive components.
The repair manual contains important information regarding safe, proper and economic operation of the drive components. Observation of these instructions helps to avoid repair costs and down times and increases reliability and life-expectancy of the drive components.
The repair manual does not replace datas, details and technical interrelationships, shown on the sectional drawing and installation drawing. It is primarily made to support the disassembling and assembling procedure.
The repair manual must be on-hand in immediate proximity of the drive components at all times and must be read and utilised by every person working with or on the machine, e.g:
– Transport, removal and installation
– Servicing (maintenance, upkeep, repair).
This repair manual comes in PDF format. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.
Working with this manual, you can easily copy, save, and print the information you need. If necessary, you can print pages, pictures, charts, or the entire manual completely.

Item code: 9703 515 01

Contents:
1 Product description
1.1 Liebherr Travel drive FAT 450E510
1.1.1 Constructional design
1.1.2 Technical data
2 Safety instructions
2.1 Eliminating dangers
2.2 Intending usage
2.3 Safety instructions regarding transport
2.4 Safety instructions regarding maintenance and repair
2.5 Particularly hazardous areas
3 Corrective maintenance
3.1 General repair instructions
3.2 Instructions for the handling and installation for axial face seals
3.2.1 Installing the axial face seals using the installation aid
3.2.2 Installing the axial face seals without using the installation aid
3.3 Instruction for the tightening of the screws by flange connections
3.3.1 Tightening of screws
3.4 Dismantle the whole gear
3.4.1 Drain the oil
3.4.2 Dismantle the spring pressure multi disc brake 80
3.4.3 Dismantle the gear
3.4.4 Dismantle the spur gear 10
3.4.5 Dismantle the internal gear wheel 35
3.4.6 Dismantle the jacket 50
3.5 Assemble the whole gear
3.5.1 Preassemble the jacket 50
3.5.2 Preassemble the internal gear wheel 35
3.5.3 Preassemble the spring pressure multi disc brake 80
3.5.4 Preassemble the spur gear 10
3.5.5 Preassemble the housing 1
3.5.6 Assemble the gear
3.5.7 Assemble the spring pressure multi disc brake 80
3.5.8 Test run
4 Adjustment values
4.1 Tightening torque
4.2 Adjustment values for the gear
5 Tools and devices
5.1 Tools
5.2 Devices
6 Appendix