Komatsu Hydraulic Mining Shovel PC5500-6 Set of Operation and Maintenance Manuals PDF

This Set of Operation and Maintenance Manuals will help you how to properly use and navigate through this tutorial without wasting time. All material is big and divided into several files about safety rules, operation instruction, troubleshooting, maintenance, repair procedure, and also, many screenshots, diagrams, and schemes. This will help you quickly find the information you need and get acquainted with it in detail.

Before using this technic, it is important to familiarize yourself with each section, especially to pay attention to the safety section. Follow the maintenance instructions and safety precautions, and you will avoid premature breakdowns and unforeseen injuries. In addition, the electronic set supports the search function to view the entire manual and print the desired pages. An online text comes in PDF format in English. For convenience, we recommend using Adobe PDF Reader to ensure the correct display of all graphics. In case of questions, refer to us. We will be happy to help you.

SERIAL NUMBERS PC5500-6 15011
SERIAL NUMBERS PC5500-6 15012 and 15013
SERIAL NUMBERS PC5500-6 15018
SERIAL NUMBERS PC5500-6 15019
SERIAL NUMBERS PC5500-6 15022
SERIAL NUMBERS PC5500-6 15023
SERIAL NUMBERS PC5500-6 15027
SERIAL NUMBERS PC5500-6 15032, 15033 and 15039
SERIAL NUMBERS PC5500-6 15035 & UP
SERIAL NUMBERS PC5500-6 15038
SERIAL NUMBERS PC5500-6 15039, 15040, 15041
SERIAL NUMBER 15045 and up
SERIAL NUMBER 15049 and up
SERIAL NUMBER 15052 and up
SERIAL NUMBER 15066 & 15071
SERIAL NUMBER 15016 and up
SERIAL NUMBERS PC5500-6 15028, 15029 and 15030, 15036
SERIAL NUMBER 15044 and up
SERIAL NUMBER 15050
SERIAL NUMBER 15060 & 15062

Table of Contents:

1. INTRODUCTION
1.1 CONTENTS OF THE BINDER
1.2 DIVISION OF THE BINDER
1.3 DESIGNATED USE OF THE SHOVEL
1.4 DELIVERY OF THE SHOVEL
1.5 EXPLANATION OF ABBREVIATIONS
1.6 TABLE OF CONTENTS

2. SAFETY
2.1 SAFETY INSTRUCTIONS

3. OPERATION
3.1 FOREWORD
3.2 CONSTRUCTION OF THE SHOVEL
3.3 OPERATOR’S CAB - CONTROLS
3.4 VEHICLE HEALTH MONITORING SYSTEM VHMS – HEALTH MONITOR
3.5 OPERATING THE HEATER, VENTILATION, AND AIR CONDITIONING
3.6 POWERHOUSE
3.7 ELECTRICAL EQUIPMENT IN-CAB BASE
3.8 CHECKS BEFORE STARTING THE ENGINE
3.9 STARTING THE ENGINE
3.10 MOVING THE SHOVEL
3.11 SLEWING AND BRAKING THE SUPERSTRUCTURE
3.12 WORKING WITH THE ATTACHMENT
3.13 WORKING INSTRUCTIONS
3.14 PARKING THE SHOVEL
3.15 STOPPING THE ENGINE
3.16 OPERATION OF THE LUBRICATION SYSTEM
3.17 FIRE DETECTION AND SUPPRESSION SYSTEM
3.18 CENTRAL REFILLING SYSTEM
3.19 WORK ON THE LOADER ATTACHMENT
3.20 TRANSPORTATION AND LIFTING OF THE
SHOVEL
3.21 RETRIEVAL PROCEDURE
3.22 SHOVEL STORAGE
3.23 TROUBLESHOOTING

4. MAINTENANCE
4.1 FOREWORD
4.2 PRECAUTIONS FOR MAINTENANCE
4.3 FUEL AND LUBRICANTS
4.4 FILLING CAPACITIES
4.5 STANDARD TORQUE LIST
4.6 LUBRICATION AND MAINTENANCE SCHEDULE
4.7 WHEN NECESSARY
4.8 EVERY 10 OPERATING HOURS OR DAILY
4.9 EVERY 50 OPERATING HOURS OR WEEKLY
4.10 EVERY 250 OPERATING HOURS OR MONTHLY
4.11 EVERY 500 OPERATING HOURS OR MONTHLY
4.12 EVERY 1000 OPERATING HOURS OR EVERY 6 MONTH
4.13 EVERY 2000 OPERATING HOURS OR YEARLY
4.14 EVERY 3000 OPERATING HOURS HOWEVER AT LEAST ONCE A YEAR
4.15 FIRE PREVENTION
4.16 REPAIR WELDINGS