Komatsu Hydraulic Mining Shovel PC4000-6 Set of Operation and Maintenance Manuals PDF

This Set of Operation and Maintenance Manuals is designed for high-quality maintenance and troubleshooting of the Komatsu Hydraulic Mining Shovel PC4000-6 model. The tutorial divided into several files with important information about safety rules, operation instruction, troubleshooting, maintenance, repair procedure, and also, many screenshots, diagrams, and schemes.

Factory material was written to help professionals gain a complete understanding of the Komatsu Hydraulic Mining Shovel PC4000-6 model and all of its systems to ensure its safe and efficient operation for years to come. Regardless of what your problem is any repairs to the must be started after reading the safety section. Therefore, you should familiarize yourself, read safety rules, and be sure to follow them to avoid any problems or breakdowns and injuries. Online material comes in PDF format for reading. To work with this Komatsu product, we recommend that you install Adobe PDF Reader. You can ask any questions and we will gladly help you.

SERIAL NUMBERS PC4000-6 8152
SERIAL NUMBERS PC4000-6 8155
SERIAL NUMBERS PC4000-6 8170
SERIAL NUMBERS PC4000-6 8172
SERIAL NUMBER 08176 and up
SERIAL NUMBER 08189 and up
SERIAL NUMBER 08218
SERIAL NUMBERS PC4000-6 8224

Table of Contents:

1. INTRODUCTION
1.1 CONTENTS OF THE BINDER
1.2 DIVISION OF THE BINDER
1.3 DESIGNATED USE OF THE SHOVEL
1.4 DELIVERY OF THE SHOVEL
1.5 EXPLANATION OF ABBREVIATIONS
1.6 TABLE OF CONTENTS

2. SAFETY
2.1 SAFETY INSTRUCTIONS

3. OPERATION
3.1 FOREWORD
3.2 CONSTRUCTION OF THE SHOVEL
3.3 OPERATOR’S CAB - CONTROLS
3.4 VEHICLE HEALTH MONITORING SYSTEM VHMS – HEALTH MONITOR
3.5 OPERATING THE HEATER, VENTILATION, AND AIR CONDITIONING
3.6 POWERHOUSE
3.7 ELECTRICAL EQUIPMENT IN-CAB BASE
3.8 CHECKS BEFORE STARTING THE ENGINE
3.9 STARTING THE ENGINE
3.10 MOVING THE SHOVEL
3.11 SLEWING AND BRAKING THE SUPERSTRUCTURE
3.12 WORKING WITH THE ATTACHMENT
3.13 WORKING INSTRUCTIONS
3.14 PARKING THE SHOVEL
3.15 STOPPING THE ENGINE
3.16 OPERATION OF THE LUBRICATION SYSTEM
3.17 FIRE DETECTION AND SUPPRESSION SYSTEM
3.18 CENTRAL REFILLING SYSTEM
3.19 WORK ON THE LOADER ATTACHMENT
3.20 TRANSPORTATION AND LIFTING OF THE
SHOVEL
3.21 RETRIEVAL PROCEDURE
3.22 SHOVEL STORAGE
3.23 TROUBLESHOOTING

4. MAINTENANCE
4.1 FOREWORD
4.2 PRECAUTIONS FOR MAINTENANCE
4.3 FUEL AND LUBRICANTS
4.4 FILLING CAPACITIES
4.5 STANDARD TORQUE LIST
4.6 LUBRICATION AND MAINTENANCE SCHEDULE
4.7 WHEN NECESSARY
4.8 EVERY 10 OPERATING HOURS OR DAILY
4.9 EVERY 50 OPERATING HOURS OR WEEKLY
4.10 EVERY 250 OPERATING HOURS OR MONTHLY
4.11 EVERY 500 OPERATING HOURS OR MONTHLY
4.12 EVERY 1000 OPERATING HOURS OR EVERY 6 MONTH
4.13 EVERY 2000 OPERATING HOURS OR YEARLY
4.14 EVERY 3000 OPERATING HOURS HOWEVER AT LEAST ONCE A YEAR
4.15 FIRE PREVENTION
4.16 REPAIR WELDINGS