Komatsu Hydraulic Mining Shovel PC3000-6 General Assembly Procedure PDF

We want to present the General Assembly Procedure manual for proper use, service, and repair procedures of the Komatsu Hydraulic Mining Shovel PC3000-6 model. Factory file includes sections about assembling of the excavator, transportation and lifting, assembly sequence, assembly of the superstructure, mounting of the stick, etc. Also, in this tutorial, you can see many diagrams, different schemes, and tables, colored illustrations that help understand and correctly use this Komatsu Hydraulic Mining Shovel PC3000-6 model.

We advise you to read carefully the safety sections before you start any procedures (maintenance or repair) your technic. This will help you avoid various problems and breakdown of this equipment as well as injury. Get this helpful PDF guide right now on our website. Online text covers 76 pages in English. For convenience, we recommend using Adobe PDF Reader to ensure the correct display of all graphics.

Table of Contents:

1. General
1.1 Delivery of the Excavator
1.2 Assembling of the Excavator
1.3 Transportation and Lifting
1.4 Manpower / Assembly Time*
1.5 Assembly Site Requirements
1.6 Space and Placing Requirements
1.7 Preparation for Assembly
1.8 Basic Measurements (Z 24015)
1.9 Transport Dimensions and Weights (as example)
1.10 Illust. Configuration of Components on Erection Site

2.0 Assembly sequence
2.1. Assembly of Undercarriage (Z 24016; Z 24017; Z 24018)
2.1.1 Assembly
2.1.2 Determination of the tightening torque
2.1.3 Final works
2.2 Assembly of Superstructure onto the Undercarriage (Z 9031a)
2.3. Mounting of Boom and Boom cylinders(Z 9032; Z 20949)
2.4. Mounting of Fuel Tank (Z21924)
2.5 Mounting of Hydraulic access Ladder (Z 24022)
2.5. Mounting of Cab Base (Z 24023)
2.6. Mounting of Counterweight (Z 24024)
2.7. Mounting of Handrails, Steps and Gratings (Z 24025)
2.8. Mounting of Cab (Z 24029)
2.9 Pre-checks prior Initial Start up
2.10 Mounting of Stick
2.10.1 Backhoe Attachment (Z 24030)
2.10.2 Bullclam Bucket Attachment (Z 20950; Z 20951; 20952)
2.11 Assembly of the bucket to the stick
2.11.1 Assembly of the backhoe to the stick (Z 23005)
2.11.2 Assembly of the bullclam bucket to the stick (Z 20953)
2.12 Mounting of the Pin Seals
2.12.1 Backhoe (Z 23006)
2.12.2 Bullclam bucket (Z 21963)
2.13 Putting the Central Lubrication System into operation (Z 24031)
2.14 Standard Application Torque Chart
2.14.1 Metric standard thread
2.14.2 Metric fine thread
2.14.3 Torque Chart for Flange Joints