Komatsu Dump Truck HD325-7, HD405-7 Field Assembly Instruction PDF

We provide you the Field Assembly Instruction in PDF format with complete information that will help you correct use and maintenance for the Komatsu Dump Truck HD325-7, HD405-7 models. This tutorial consists of sections list of equipment, tools, assembly, step-by-step information about maintenance, repair instructions, installation instructions, setting, troubleshooting, safety rules, and more. In addition, you can see many screenshots, many diagrams, schemes which you can get acquainted with your device in detail.

It is very important to read all this material, especially the safety section. You will avoid various technical breakdowns, injuries, and help extend the life of your Komatsu Dump Truck HD325-7, HD405-7 models. Online text is presented in PDF format with 77 pages for reading. In order to view, save, and print the necessary information - we recommend installing the Adobe PDF Reader program. You can contact us if you have any questions or need our help. Our managers will be happy to help you.

Table of Contents:

1. Outline of division (Only main components)
2. Dimensions of main components
3. Rough schedule of assembly and welding
4. List of equipment, tools, and consumables
5. Assembly process No.
0010 Oil, grease, and coolant
0020 Levels of oil, grease, and coolant
0030 Slinging bare machine
0040 Positioning bare machine
0045 Assembly of tire and wheel assembly
0050 Installing tire and wheel assembly
0060 Installing rear tire valve extension
0065 Installing rear monitor
0080 Installing L.H platform
0090 Installing L.H handrail
0091 Installation of the left handrail (Diagonal ladder specification)
0095 Installation of the diagonal ladder (Diagonal ladder specification)
0096 Installation of diagonal ladder 1 (Diagonal ladder specification)
0097 Installation of diagonal ladder 2 (Diagonal ladder specification)
0098 Installation of diagonal ladder 3 (Diagonal ladder specification)
0100 Installing radio antenna and fixing its cable
0110 Installing side view mirrors
0120 Installing under view mirrors (For general overseas countries)
0121 Installing under view mirrors (For EU)
0122 Installation of under view mirror (Diagonal ladder specification)
0130 Installation of KOMTRAX antenna (If equipped)
0140 Installing left side mudguard
0150 Installing right side mudguard
0160 Preparation of installing body
0170 Welding body
0180 Installing 150-mm body spill guard (If equipped)
0181 Installing 250-mm body spill guard (If equipped)
0191 Installing platform guard
0200 Slinging body
0210 Installing body hinge pin
0220 Installing hoist cylinder
0230 Installing body shim
0240 Adjusting body shims
0250 Installing muffler flange
0260 Installing body accessories
0270 Connecting dump sensor
0280 Procedure for adjusting dump sensor
0290 Calibrating dump control
0300 Greasing
0310 Touching up
0320 Adjusting suspension
0330 Sticking body decal
0340 Adjustment of view range in the mirror (For EU)
0341 Adjustment of view range in the mirror (For general overseas countries)
0350 Check and addition of lubricants (1/2)
0360 Check and addition of lubricants (2/2)
C-0010 Preparation of welding body
C-0020 Assembly of split body
C-0030 Tack welding body
C-0040 Welding body
C-0050 Welding body instruction (1/2)
C-0060 Welding body instruction (2/2)
C-0070 Turn over the body
C-0080 Welding body protector (1/2)
C-0090 Welding body protector (2/2)
C-0100 Finishing and painting welded parts of the body