Komatsu D61EX -23 D61PX-23 Bulldozer Operation and Maintenance Manual PDF

This Operation and Maintenance Manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by illustrating the correct way to perform repairs and use for Komatsu D61EX -23 D61PX-23 Bulldozer models. The online file covers detailed instructions about repair procedures, maintenance, specifications, the section about safety, technical data, operation information, service procedures, product information, troubleshooting, etc.

In addition, this factory guide uses photographs and pictures, schemes, diagrams which will help to easily understand the text and locate faults or necessary details. Be careful! Before using this machine, please read the sections provided in this tutorial, especially the “Safety Rules” section, and follow the instructions for maintenance and precautions, and you will avoid unexpected injuries and technical breakdowns.

Buy and keep this PDF product information readily available for reference at all times. After you buy this file, we will send you it via email to your email address, within 5-10 minutes of your purchase.  To view the text you must have any PDF Reader.  We will be glad to answer any questions that may arise regarding the operation of your bulldozer.

Table of Contents:

FOREWORD
BEFORE READING THIS MANUAL
SAFETY INFORMATION
INTRODUCTION
USE OF MACHINE
DIRECTIONS OF MACHINE
VISIBILITY FROM OPERATOR'S SEAT
PRODUCT INFORMATION
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
EPA REGULATIONS, ENGINE SERIAL NO. PLATE
SERVICE METER LOCATION
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
CONTENTS
SAFETY
SAFETY
SAFETY LABEL
LOCATION OF SAFETY LABELS
SAFETY LABELS
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
PRECAUTIONS BEFORE STARTING OPERATION
PREPARATIONS FOR SAFE OPERATION
FIRE PREVENTION
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
DO NOT GET CAUGHT IN WORK EQUIPMENT
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
UNAUTHORIZED MODIFICATION
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
PRECAUTIONS FOR OPERATION
PRECAUTIONS FOR JOBSITE
STARTING ENGINE
OPERATION
TRANSPORTATION
TOWING
PRECAUTIONS FOR MAINTENANCE
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
PRECAUTIONS FOR INSPECTION AND MAINTENANCE
OPERATION
GENERAL VIEW
GENERAL VIEW OF MACHINE
GENERAL VIEW OF CONTROLS AND GAUGES
EXPLANATION OF COMPONENTS
MACHINE MONITOR
SWITCHES
CONTROL LEVERS AND PEDALS
DUST INDICATOR
FUSE
FUSIBLE LINK
AUXILIARY ELECTRIC POWER
OIL FILLER CAP
DOOR OPEN LOCK
SASH GLASS INTERMEDIATE LOCK
ASHTRAY
LUNCH BOX FASTENING BELT
CUP HOLDER
TOOLBOX
GREASE PUMP HOLDER
FIRE EXTINGUISHER
FIRST AID KIT
OPEN AND CLOSE REAR MASK
HANDLING AIR CONDITIONER
HANDLING RADIO
BATTERY DISCONNECT SWITCH
SYSTEM OPERATING LAMP
HANDLING Komatsu Diesel Particulate Filter (KDPF)
HANDLING Komatsu Closed Crankcase Ventilation (KCCV)
HANDLING MACHINES EQUIPPED WITH KOMTRAX
MACHINE OPERATIONS AND CONTROLS
CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
STARTING ENGINE
OPERATIONS AND CHECKS AFTER STARTING ENGINE
STOPPING ENGINE
MACHINE OPERATION
SHIFTING GEARS
SWITCH BETWEEN FORWARD AND REVERSE
STEERING THE MACHINE
RULES FOR OPERATION
RECOMMENDED APPLICATIONS
RECOMMENDED MODE BY APPLICATION
ADJUST WORK EQUIPMENT
PARKING MACHINE
CHECK AFTER FINISHING WORK
LOCK
TIPS FOR LONGER UNDERCARRIAGE LIFE
TRANSPORTATION
TRANSPORTATION PROCEDURE
REMOVAL OF CAB
PRECAUTIONS WHEN REMOVING WORK EQUIPMENT
LOADING AND UNLOADING WITH TRAILER.
LIFTING MACHINE
TRAVELING ON ROADS
COLD WEATHER OPERATION
COLD WEATHER OPERATION INFORMATION
AFTER DAILY WORK COMPLETION
AFTER COLD WEATHER SEASON
LONG-TERM STORAGE
BEFORE STORAGE
DURING STORAGE
AFTER STORAGE
STARTING MACHINE AFTER LONG-TERM STORAGE
TROUBLES AND ACTIONS
TOWING MACHINE
DISCHARGED BATTERY
OTHER TROUBLE
MAINTENANCE
RULES FOR MAINTENANCE
SERVICE METER READING
KOMATSU GENUINE REPLACEMENT PARTS
KOMATSU GENUINE LUBRICANTS
ALWAYS USE CLEAN WASHER FLUID
FRESH AND CLEAN LUBRICANTS
CHECK DRAINED OIL AND USED FILTER
CAUTION FOR REFILLING OIL OR FUEL
WELDING INSTRUCTIONS
DO NOT DROP THINGS INSIDE MACHINE
PRECAUTIONS FOR KDPF
DUSTY JOBSITES
AVOID MIXING OIL
PRECAUTIONS FOR OPENING AND CLOSING REAR MASK
LOCKING INSPECTION COVERS
BLEEDING AIR FROM HYDRAULIC CIRCUIT
PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
CHECKS AFTER INSPECTION AND MAINTENANCE
FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
OUTLINE OF MAINTENANCE
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
HANDLING ELECTRICAL COMPONENTS
HYDRAULIC COMPONENTS
STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
TIGHTENING TORQUE LIST
MAINTENANCE SCHEDULE
MAINTENANCE SCHEDULE TABLE
MAINTENANCE PROCEDURE
WHEN REQUIRED
CHECKS BEFORE STARTING
EVERY 50 HOURS MAINTENANCE
EVERY 250 HOURS MAINTENANCE
EVERY 500 HOURS MAINTENANCE
EVERY 1000 HOURS MAINTENANCE
EVERY 2000 HOURS MAINTENANCE
EVERY 4000 HOURS MAINTENANCE
EVERY 4500 HOURS MAINTENANCE
EVERY 8000 HOURS MAINTENANCE
SPECIFICATIONS
SPECIFICATIONS
ATTACHMENTS AND OPTIONS
GENERAL PRECAUTIONS
PRECAUTIONS FOR SAFETY
HANDLING HYDRAULIC RIPPER
GENERAL VIEW
EXPLANATION OF COMPONENTS
MACHINE OPERATION AND CONTROLS
TROUBLES AND ACTIONS
CHECK AND MAINTENANCE
SPECIFICATIONS
HANDLING 3 m WIDE BLADE
GENERAL VIEW
MACHINE OPERATION AND CONTROLS
TRANSPORTATION
CHECKS AND MAINTENANCE
SPECIFICATIONS
REPLACEMENT PARTS
SAFETY CRITICAL PARTS
SAFETY CRITICAL PARTS LIST
CONSUMABLE PARTS
CONSUMABLE PARTS LIST
RECOMMENDED FUEL, COOLANT, AND LUBRICANT
LUBRICATION CHART
USE OF FUEL, COOLANT AND LUBRICANTS TO ACCORDING TO AMBIENT
TEMPERATURE
RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE
OIL
INDEX