Komatsu Crawler Excavator PC210-5, PC240-5 Shop Manual PDF

Komatsu shop manual contains the necessary technical information for crawler excavator PC210-5, PC240-5. Shop manual contains installation instructions, troubleshoot and any additional information for Komatsu crawler excavator. The shop manual includes detailed pictures, diagrams, step by step recommendations with descriptions, schematics, which help to get a detailed description with pictures of all excavator Komatsu, using which you can determine the installation location spare parts.

Workshop manual describes step by step instructions, that help to understand problems and make repairs to parts or device. This information can help extend the life of the excavator. The manual has an easy to use interface that supports English. 

Komatsu shop manual comes in PDF format, includes 580 pages. All pages are printable.You can work with this manual after installing Adobe PDF Reader.

Models and serial numbers:

PC210, 210LC-5KP - K20001 and up
PC240, 240LC, 240NLC-5KP - K20001 and up

CONTENTS:

• 01 GENERAL
  • General assembly drawing
  • Specifications
  • Weight table
  • List of lubricant and water
• 10 STRUCTURE AND FUNCTION
  • Engine related parts and engine mount
  • Radiator and oil cooler
  • Fuel tank and piping 
  • Power train
  • Final drive
  • Swing circle
  • Swing machinery
  • Track frame 
  • Idler and recoil spring
  • Track roller, carrier roller
  • Track shoe
  • Hydraulic circuit diagram
  • Hydraulic tank 
  • Hydraulic pump
  • Control valve 
  • Swing motor
  • Center swivel joint
  • Travel motor
  • Valve control
  • PPC valve
  • Accumulator, safety lock valve
  • Solenoid valve assembly
  • Shuttle valve
  • Boom holding valve
  • Hydraulic cylinder
  • Work equipment
  • Electrical wiring diagram
  • Electrical circuit diagram
  • Engine control system
  • PEMC system
  • EMACC
  • Others
• 20 TESTING AND ADJUSTING
  • Table of judgement standard value
  • Standard value table for electrical system
  • Tools for testing, adjusting, and troubleshooting
  • Inspection of swing circle bearing clearance
  • Adjusting engine speed sensor
  • Testing and adjusting hydraulic pressure in work equipment, swing, travel circuit
  • Testing and adjusting charging pump pressure
  • Testing and adjusting main pump control pressure
  • Measuring stroke of servo piston
  • Measuring output pressure of ppc VALVE
  • Adjusting work equipment, swing PPC valve
  • Testing PPC shuttle valve
  • Measuring solenoid valve output port pressure
  • Testing locations causing hydraulic drift of work equipment
  • Bleeding air
  • Releasing remaining pressure in hydraulic circuit
  • Troubleshooting
• 30 DISASSEMBLY AND ASSEMBLY
  • Method of using manual
  • Precautions when carrying out operation
  • Special tool list
  • Weight Table
  • Tightening torques and standart values table
  • Hydraulic cooler
  • Radiator Hydraulic cooler
  • Center swivel joint
  • Final drive
  • Sprocket
  • Travel motor
  • Swing motor
  • Swing machinery
  • Revolving frame
  • Swing circle
  • Idler, recoil spring
  • Track roller
  • Carrier roller
  • Track shoe
  • Charging pump
  • Hydraulic pump
  • Main pump input shaft oil seal
  • Control valve
  • Main relief valve
  • TVC valve
  • CO.NC Valve
  • Servo valve
  • Work equipment ppc valve
  • Travel ppc valve
  • Boom holding valve
  • Ppc shuttle valve
  • Boom cylinder
  • Arm cylinder
  • Hydraulic cu\ylinder
  • Work Equipment
  • Bucket
  • Arm
  • Arm, Bucket
  • Boom
  • Cab
  • Counterweight
  • Engine throttle controller
  • Monitor panel
• 40 MAINTENANCE STANDARD
  • Final drive
  • Swing machinery
  • Swing circle
  • Track frame and recoil spring
  • Idler
  • Track roller
  • Carrier roller 
  • Track
  • Hydraulic pump 
  • Charging pump and relieve valve
  • Control valve
  • Swing motor
  • Center swivel joint
  • Travel motor
  • Ppc valve
  • Boom holding valve
  • Hydraulic cylinder
  • Work equipment