Komatsu Bulldozer D155AX-7 Operation and Maintenance Manual PDF

Complete Operation and Maintenance Manual information were planned and written especially for the Komatsu Bulldozer D155AX-7 model. Thanks to all clear information in this electronic guide, you can identify existing and potential problems and how many procedures are performed (service, maintenance, repair, troubleshooting) with this equipment.

Electronic guide includes general information about how to use this technic, setting, safety rules, specifications, operation, service procedures, product information, engine section, many diagrams. schemes and a lot of illustrations etc. All pictures will help you to extend the quality work of your Komatsu Bulldozer D155AX-7 model. It is very important to familiarize yourself with the safety rules.

Precise observance of the most basic safety rule is normally sufficient to avoid many serious accidents. Factory information is presented in the format of PDF and supports the English language for reading. All you need to do to purchase this Komatsu product is to click the purchase button. After buying this tutorial, we will send all instructions needed to install and provide the after-sale support. For work with text, you need to install the application Adobe PDF Reader.

Table of Contents:

FOREWORD
BEFORE READING THIS MANUAL
SAFETY INFORMATION
INTRODUCTION
APPLICATIONS OF MACHINE
DIRECTIONS OF MACHINE
VISIBILITY FROM OPERATOR'S SEAT
PRODUCT INFORMATION
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
EPA REGULATIONS, ENGINE NUMBER PLATE
BLADE SERIAL NO. PLATE
RIPPER SERIAL NO. PLATE
ROPS OR FOPS NAMEPLATE
SERVICE METER LOCATION
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
CONTENTS
SAFETY
SAFETY
SAFETY LABELS
LOCATION OF SAFETY LABELS
SAFETY LABELS
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
PRECAUTIONS BEFORE STARTING OPERATION
PREPARATIONS FOR SAFE OPERATION
FIRE PREVENTION
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
DO NOT GET CAUGHT IN WORK EQUIPMENT
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
UNAUTHORIZED MODIFICATION
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
PRECAUTIONS FOR OPERATION
PRECAUTIONS FOR JOBSITE
STARTING ENGINE
OPERATION
TRANSPORTATION
TOWING
PRECAUTIONS FOR MAINTENANCE
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
PRECAUTIONS FOR INSPECTION AND MAINTENANCE
OPERATION
GENERAL VIEW
GENERAL VIEW OF MACHINE
GENERAL VIEW OF CONTROLS AND GAUGES
EXPLANATION OF COMPONENTS
MACHINE MONITOR
SWITCHES
CONTROL LEVERS AND PEDALS
DUST INDICATOR
AUXILIARY ELECTRIC POWER
FUSE
CIRCUIT BREAKER
OIL FILLER CAP
DOOR-OPEN LOCK
SASH GLASS INTERMEDIATE LOCK
DOOR POCKET
ASHTRAY
FIRE EXTINGUISHER
HANDLING AIR CONDITIONER
HANDLING RADIO
BATTERY DISCONNECT SWITCH
SYSTEM OPERATING LAMP
HANDLING Komatsu Diesel Particulate Filter (KDPF)
Handling Komatsu Closed Crankcase Ventilation (KCCV)
HANDLING MACHINES EQUIPPED WITH KOMTRAX
MACHINE OPERATIONS AND CONTROLS
CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
STARTING ENGINE
OPERATIONS AND CHECKS AFTER STARTING ENGINE
STOPPING ENGINE
MACHINE OPERATION
SHIFTING GEARS
SHIFT BETWEEN FORWARD AND REVERSE
STEERING THE MACHINE
PARKING MACHINE
CHECK AFTER FINISHING WORK
LOCKING
RULES FOR OPERATION
RECOMMENDED APPLICATIONS
EFFECTIVE USE OF RIPPER
DRIVING METHOD FOR RIPPING OPERATION
ADJUSTING WORK EQUIPMENT
TIPS FOR LONGER UNDERCARRIAGE LIFE
TRANSPORTATION
TRANSPORTATION PROCEDURE
LOADING AND UNLOADING WITH TRAILER
LIFT THE MACHINE
TRANSPORTATION
COLD WEATHER OPERATION
COLD WEATHER OPERATION INFORMATION
AFTER DAILY WORK COMPLETION
AFTER COLD WEATHER SEASON
LONG-TERM STORAGE
BEFORE STORAGE
DURING STORAGE
AFTER STORAGE
STARTING MACHINE AFTER LONG-TERM STORAGE
TROUBLES AND ACTIONS
RUNNING OUT OF FUEL
TOWING MACHINE
DISCHARGED BATTERY
OTHER TROUBLE
MAINTENANCE
RULES FOR MAINTENANCE
SERVICE METER READING
KOMATSU GENUINE REPLACEMENT PARTS LUBRICANTS
ALWAYS USE CLEAN WASHER FLUID
FRESH AND CLEAN LUBRICANTS
CHECK DRAINED OIL AND USED FILTER
CAUTION FOR REFILLING OIL OR FUEL
WELDING INSTRUCTIONS
DO NOT DROP THINGS INSIDE MACHINE
PRECAUTIONS FOR KDPF
DUSTY JOBSITES
AVOID MIXING OIL
OPENING AND CLOSING ENGINE SIDE COVER
PRECAUTIONS FOR OPENING AND CLOSING BATTERY COVER
LOCKING INSPECTION COVERS
BLEED AIR FROM HYDRAULIC CIRCUIT
PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
CHECKS AFTER INSPECTION AND MAINTENANCE
FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
OUTLINE OF MAINTENANCE
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
HANDLING ELECTRICAL COMPONENTS
HANDLING HYDRAULIC COMPONENTS
STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
TORQUE LIST
MAINTENANCE SCHEDULE
MAINTENANCE SCHEDULE TABLE
MAINTENANCE PROCEDURE
INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
WHEN REQUIRED
CHECKS BEFORE STARTING
EVERY 250 HOURS MAINTENANCE
EVERY 500 HOURS MAINTENANCE
EVERY 1000 HOURS MAINTENANCE
EVERY 2000 HOURS MAINTENANCE
EVERY 4000 HOURS MAINTENANCE
EVERY 4500 HOURS MAINTENANCE
EVERY 8000 HOURS MAINTENANCE
SPECIFICATIONS
SPECIFICATIONS
ATTACHMENTS AND OPTIONS
GENERAL PRECAUTIONS
PRECAUTIONS FOR SAFETY
ATTACHMENTS AND OPTIONS
HANDLE HEADREST
SELECTION PROCEDURE OF RIPPER POINT
REPLACEMENT PARTS
SAFETY CRITICAL PARTS
SAFETY CRITICAL PARTS LIST
CONSUMABLE PARTS
CONSUMABLE PARTS LIST
RECOMMENDED FUEL, COOLANT, AND LUBRICANT
LUBRICATION STANDARD CHART
USE OF FUEL, COOLANT AND LUBRICANTS TO ACCORDING TO AMBIENT
TEMPERATURE
RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE
OIL
INDEX