Komatsu BR580JG-1 Mobile Crusher Operation and Maintenance Manual PDF

In our site, we present the Operation and Maintenance Manual for Komatsu BR580JG-1 Mobile Crusher models. The tutorial intended for persons who engage in maintenance and repair procedures, also explain all procedures for disassembly and reassembly of your device. Electronic guide contains safety rules, operation instruction, specifications, service procedure, troubleshooting, screenshots, illustrations, schemes, and diagrams, which help you to get detailed of the Komatsu BR580JG-1 Mobile Crusher models.

Follow all recommendations that you read in this factory file and enjoy the safe and reliable operation of your device. This online text comes in PDF format with 425 pages in English.  For work with the material, you need to install the application Adobe PDF Reader. We recommend using Adobe PDF Reader, to be sure all images/graphics will display correctly. If you have any questions - write to us about them.

Table of Contents:

FOREWORD 1- 1
BEFORE READING THIS MANUAL 1- 2
SAFETY INFORMATION 1- 3
INTRODUCTION 1- 4
INTRODUCTION 1- 4
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE 1- 4
NECESSARY INFORMATION 1- 5
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE 1- 5
EPA REGULATIONS, ENGINE NUMBER PLATE 1- 5
POSITION OF SERVICE METER 1- 6
TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR 1- 6
SAFETY 2- 1
SAFETY 2- 2
SAFETY LABELS 2- 5
POSITIONS OF SAFETY PICTOGRAMS 2- 6
SAFETY LABELS 2- 7
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE 2- 16
PRECAUTIONS BEFORE STARTING OPERATION 2- 16
PREPARATIONS FOR SAFE OPERATION 2- 16
FIRE PREVENTION 2- 18
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE 2- 19
DO NOT GET CAUGHT IN WORK EQUIPMENT 2- 21
UNAUTHORIZED MODIFICATION 2- 21
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS 2- 21
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING 2- 21
PRECAUTIONS FOR OPERATION 2- 22
PRECAUTIONS FOR JOBSITE 2- 22
STARTING ENGINE 2- 24
OPERATION 2- 27
CRUSHING OPERATION 2- 30
TRANSPORTATION 2- 33
TOWING 2- 34
MAGNETIC SEPARATOR 2- 35
PRECAUTIONS FOR MAINTENANCE 2- 36
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE 2- 36
PRECAUTIONS FOR INSPECTION AND MAINTENANCE 2- 41
OPERATION 3- 1
GENERAL VIEW 3- 2
GENERAL VIEW OF MACHINE 3- 2
GENERAL VIEW OF CONTROLS AND GAUGES 3- 3
EXPLANATION OF COMPONENTS 3- 8
MACHINE MONITOR 3- 8
SWITCHES 3- 35
CONTROL LEVERS 3- 50
OPTION-RELATED SWITCHES 3- 51
OPERATION AND MAINTENANCE MANUAL STORING CASE 3- 52
CAP, COVER WITH LOCK 3- 52
REVOLVING WARNING LAMP 3- 54
FUSIBLE LINK 3- 55
CONTROLLERS 3- 55
FUSE 3- 55
TOOL BOX 3- 56
HANDLING MACHINES EQUIPPED WITH KOMTRAX 3- 57
OPERATION 3- 58
CHECK BEFORE STARTING ENGINE 3- 58
STARTING ENGINE 3- 82
OPERATIONS AND CHECKS AFTER STARTING ENGINE 3- 85
STOPPING ENGINE 3- 91
CHECK AFTER STOPPING ENGINE 3- 91
MACHINE OPERATION 3- 92
STEERING MACHINE 3-102
OPERATION OF WORK EQUIPMENT 3-108
CHECK AND CONFIRMATION OF JAW CRUSHER AFTER WORK 3-123
CHECK AFTER FINISHING WORK 3-123
THE PROCEDURE WHICH HOUSES THE FOLDING HOPPER 3-124
LOCKING 3-129
RUN-IN OPERATION OF JAW CRUSHER 3-130
PRECAUTIONS WHEN OPERATING JAW CRUSHER 3-132
EFFICIENT USE OF JAW CRUSHER 3-136
SCOPE OF WORKS USING MOBILE CRUSHER 3-143
PROHIBITIONS FOR OPERATION 3-151
PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS 3-153
TRANSPORTATION 3-155
TRANSPORTATION PROCEDURE 3-155
LOADING, UNLOADING WORK 3-155
LIFTING MACHINE 3-166
COLD WEATHER OPERATION 3-167
PRECAUTIONS FOR LOW TEMPERATURE 3-167
AFTER COMPLETION OF WORK 3-170
AFTER COLD WEATHER 3-170
LONG-TERM STORAGE 3-171
BEFORE STORAGE 3-171
DURING STORAGE 3-171
AFTER STORAGE 3-171
STARTING MACHINE AFTER LONG-TERM STORAGE 3-171
TROUBLESHOOTING 3-172
AFTER RUNNING OUT OF FUEL 3-172
PHENOMENA THAT ARE NOT FAILURES 3-172
METHOD OF TOWING MACHINE 3-173
IF BATTERY IS DISCHARGED 3-174
OTHER TROUBLE 3-178
MAINTENANCE 4- 1
GUIDE TO MAINTENANCE 4- 2
OUTLINE OF SERVICE 4- 4
HANDLING AND PERFORMANCE OF OIL CLINIC FOR OIL, FUEL, COOLANT 4- 4
RELATING TO ELECTRIC SYSTEM 4- 8
OUTLINE OF HYDRAULIC EQUIPMENT 4- 9
WEAR PARTS 4- 10
WEAR PARTS LIST 4- 10
JAW CRUSHER RELATED PARTS 4- 11
PRIMARY CONVEYOR RELATED PARTS 4- 13
RECOMMENDED FUEL, COOLANT AND LUBRICANTS 4- 14
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN
KOMATSU GENUINE OIL 4- 16
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS 4- 17
TORQUE LIST 4- 17
TOOLS TO USE CHECK AND MAINTENANCE CRUSHER 4- 18
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 4- 20
SAFETY CRITICAL PARTS 4- 20
MAINTENANCE SCHEDULE CHART 4- 21
MAINTENANCE SCHEDULE CHART 4- 21
SERVICE PROCEDURE 4- 23
INITIAL 250 HOURS SERVICE (FIRST MAINTENANCE FOR NEW MACHINE ONLY) 4- 23
INITIAL 1000 HOURS SERVICE (FIRST MAINTENANCE FOR NEW MACHINE ONLY) 4- 23
WHEN REQUIRED 4- 24
CHECK BEFORE STARTING 4- 93
EVERY 10 HOURS SERVICE 4- 94
EVERY 100 HOURS SERVICE 4- 96
EVERY 250 HOURS SERVICE 4- 97
EVERY 500 HOURS SERVICE 4-101
EVERY 1000 HOURS SERVICE 4-108
EVERY 2000 HOURS SERVICE 4-115
EVERY 4000 HOURS SERVICE 4-117
EVERY 5000 HOURS SERVICE 4-119
EVERY 8000 HOURS SERVICE 4-120
SPECIFICATIONS 5- 1
SPECIFICATIONS 5- 2
ATTACHMENTS, OPTIONS 6- 1
GENERAL PRECAUTIONS 6- 2
PRECAUTIONS RELATED TO SAFETY 6- 2
ATTACHMENTS, OPTIONS 6- 3
ATTACHMENTS, OPTIONS CHART 6- 3
RADIO CONTROL UNIT 6- 4
ON USE OF RADIO CONTROL UNIT 6- 4
DIRECTIONS FOR USE 6- 7
RADIO CONTROL OPERATION 6- 12
MAGNETIC SEPARATOR 6- 27
CHECK AND ADJUSTMENT 6- 29
GREASING MAGNETIC SEPARATOR 6- 31
LIST OF CHECKPOINT 6- 31
FAILURES AND CORRECTIVE ACTIONS 6- 31
SPECIFICATIONS 6- 32
WEARING PARTS 6- 32
MUCK DISCHARGE CONVEYOR 6- 33
PROCEDURE FOR RAISING (BENDING) MUCK DISCHARGE CONVEYOR 6- 33
PROCEDURE FOR LOWERING MUCK DISCHARGE CONVEYOR 6- 35
GREASING MUCK DISCHARGE CONVEYOR 6- 37
CHECK AND ADJUSTMENT OF MUCK DISCHARGE CONVEYOR 6- 38
FAILURES AND CORRECTIVE ACTIONS 6- 42
WEARING PARTS 6- 44
SPECIFICATIONS 6- 44
BELT CONVEYOR PROTECTIVE PLATE 6- 45
SPRINKLER 6- 46
EXPLANATIONS FOR COMPONENT PARTS 6- 46
HOW TO USE SPRINKLER 6- 48
INSPECTION AND MAINTENANCE 6- 51
FAILURES AND CORRECTIVE ACTIONS 6- 52
ADDITIONAL SPRINKLER NOZZLE 6- 53
INDEX