Komatsu BR550JG-1 Machine Crusher Set of Operation and Maintenance Manuals PDF

For your comfort use and work with this Komatsu BR550JG-1 Machine Crusher models, the company has prepared is the Set of Operation and Maintenance Manuals in PDF format. The electronic guide provides complete specifications of information, technical maintenance, operation instruction, safety rules, a lot of diagrams with descriptions, tables, and schemes, and much more helpful information.

Carefully review the safety procedures given in this tutorial, it is important that all operators and owners this device be familiar with and follow safety precautions. Even if you have not previously had experience in the maintenance procedure, this factory file will help you find the answers to all your questions. Online text comes in PDF format, which was written in the English language.

In case buying this product, first of all, you need to do is to click the buy button and in 5-10 minutes, you will receive an email with all your instructions. To view the material you must have any PDF Reader.  We will be glad to answer any questions that may arise regarding the operation of your Komatsu BR550JG-1 Machine Crusher models.

Table of Contents:

FOREWORD 1- 1
FOREWORD 1- 2
SAFETY INFORMATION 1- 5
INTRODUCTION 1- 7
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE 1- 7
NECESSARY INFORMATION 1- 8
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE 1- 8
ENGINE SERIAL NO. PLATE AND POSITION 1- 8
POSITION OF SERVICE METER 1- 9
TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR 1- 9
SAFETY 2- 1
SAFETY 2- 2
SAFETY LABELS 2- 5
POSITIONS OF SAFETY PICTOGRAMS 2- 6
SAFETY LABELS 2- 7
GENERAL PRECAUTIONS 2- 14
PRECAUTIONS FOR OPERATION 2- 21
STARTING ENGINE 2- 21
OPERATION 2- 23
CRUSHING OPERATION 2- 26
TRANSPORTATION 2- 29
BATTERY 2- 30
TOWING 2- 32
PRECAUTIONS FOR MAINTENANCE 2- 33
OPERATION 3- 1
GENERAL VIEW 3- 2
GENERAL VIEW OF MACHINE 3- 2
GENERAL VIEW OF CONTROLS AND GAUGES 3- 3
EXPLANATION OF COMPONENTS 3- 5
MACHINE MONITOR 3- 5
SWITCHES 3- 16
CONTROL LEVERS 3- 25
OPTION-RELATED SWITCHES 3- 26
CAP, COVER WITH LOCK 3- 27
REVOLVING WARNING LAMP 3- 29
ADDITIONAL WORKING LAMP 3- 30
FUSIBLELINK 3- 30
CONTROLLERS 3- 31
FUSE 3- 31
TOOL BOX 3- 32
OPERATION 3- 33
CHECK BEFORE STARTING ENGINE 3- 33
STARTING ENGINE 3- 50
OPERATIONS AND CHECKS AFTER STARTING ENGINE 3- 53
STOPPING ENGINE 3- 55
CHECK AFTER STOPPING ENGINE 3- 55
MACHINE OPERATION 3- 56
STEERING MACHINE 3- 60
OPERATION OF WORK EQUIPMENT
WATER SPRINKLER 3- 67
OPENING-CLOSING TYPE HOPPER 3- 68
CHECK AND CONFIRMATION OF JAW CRUSHER AFTER WORK 3- 76
CHECK AFTER FINISHING WORK 3- 76
LOCKING 3- 76
RUN-IN OPERATION OF JAW CRUSHER 3- 77
PRECAUTIONS WHEN OPERATING JAW CRUSHER 3- 80
EFFICIENT USE OF JAW CRUSHER 3- 82
SCOPE OF WORKS USING MOBILE CRUSHER 3- 87
PROHIBITIONS FOR OPERATION 3- 93
PRECAUTIONS WHEN TRAVELING UP OR DOWNHILLS 3- 95
TRANSPORTATION 3- 96
TRANSPORTATION PROCEDURE 3- 96
PROCEDURE FOR DISASSEMBLY AND FOLDING 3- 98
LOADING, UNLOADING WORK 3- 99
LIFTING MACHINE 3-106
COLD WEATHER OPERATION 3-107
PRECAUTIONS FOR LOW TEMPERATURE 3-107
AFTER COMPLETION OF WORK 3-108
AFTER COLD WEATHER 3-108
LONG-TERM STORAGE 3-109
BEFORE STORAGE 3-109
DURING STORAGE 3-109
AFTER STORAGE 3-109
STARTING MACHINE AFTER LONG-TERM STORAGE 3-109
TROUBLESHOOTING 3-110
PHENOMENA THAT ARE NOT FAILURES 3-110
METHOD OF TOWING MACHINE 3-110
IF BATTERY IS DISCHARGED 3-111
OTHER TROUBLE 3-114
MAINTENANCE 4- 1
GUIDE TO MAINTENANCE 4- 2
OUTLINE OF SERVICE 4- 4
HANDLING OIL, FUEL, COOLANT,AND PERFORMING OIL CLINIC 4- 4
RELATING TO ELECTRIC SYSTEM 4- 7
OUTLINE OF HYDRAULIC EQUIPMENT 4- 7
AIR-BLEEDING FROM HYDRAULIC CIRCUIT 4- 8
WEAR PARTS 4- 9
WEAR PARTS LIST 4- 9
JAW CRUSHER RELATED PARTS 4- 10
PRIMARY BELT CONVEYOR RELATED PARTS 4- 12
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE 4- 14
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS 4- 16
CRUSHER ACCESSORY TOOLS 4- 16
TORQUE LIST 4- 18
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 4- 19
SAFETY CRITICAL PARTS 4- 19
MAINTENANCE SCHEDULE CHART 4- 20
MAINTENANCE SCHEDULE CHART 4- 20
SERVICE PROCEDURE
INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS) 4- 22
WHEN REQUIRED 4- 23
CHECK BEFORE STARTING 4- 56
EVERY 100 HOURS SERVICE 4- 57
EVERY 250 HOURS SERVICE 4- 59
EVERY 500 HOURS SERVICE 4- 66
EVERY 1000 HOURS SERVICE 4- 73
EVERY 2000 HOURS SERVICE 4- 78
EVERY 4000 HOURS SERVICE 4- 80
EVERY 5000 HOURS SERVICE 4- 81
SPECIFICATIONS 5- 1
SPECIFICATIONS 5- 2
ATTACHMENTS, OPTIONS 6- 1
GENERAL PRECAUTIONS 6- 2
PRECAUTIONS RELATED TO SAFETY 6- 2
HYDRAULIC TYPE MAGNETIC SELECTOR 6- 3
SAFETY PRECAUTIONS 6- 4
PROCEDURES FOR CONNECTION WITH CRUSHER 6- 4
PRECAUTIONS IN USE 6- 4
CHECK AND INSPECTION 6- 5
FAILURES AND CORRECTIVE ACTIONS 6- 6
LIST OF CHECKPOINT 6- 6
SPECIFICATIONS 6- 7
LIST OF WEARING PARTS 6- 8
DEBRIS DISCHARGING CONVEYOR 6- 9
LIFTING PROCEDURES 6- 9
ASSEMBLING PROCEDURES 6- 10
PROCEDURES FOR FOLDING DEBRIS DISCHARGING CONVEYOR 6- 11
GREASING DEBRIS DISCHARGING CONVEYOR 6- 12
CHECK AND ADJUSTMENT OF DEBRIS DISCHARGING CONVEYOR 6- 13
FAILURES AND CORRECTIVE ACTIONS 6- 15
WEARING PARTS 6- 17
SPECIFICATIONS 6- 19
RADIO CONTROL UNIT 6- 20
DIRECTIONS FOR USE 6- 20
OVERVIEW 6- 22
ON USE OF RADIO CONTROL UNIT 6- 23
BELT CONVEYOR PROTECTIVE PLATE 6- 28
PROCEDURES FOR CONNECTING OPTIONAL ATTACHMENTS 6- 29
LOCATION OF PORTS FOR CONNECTING OPTIONAL ATTACHMENTS 6- 29
PROCEDURES FOR CONNECTING OPTIONAL ATTACHMENTS 6- 30
INDEX