Komatsu BR550JG-1 Machine Crusher Field Assembly Manual PDF

This Field Assembly Manual is designed specifically for the Komatsu BR550JG-1 Machine Crusher models. All procedures we recommend and describe in this electronic guide are effective methods of performing service and repair. Factory file is complete information that divided several sections about specifications, step by step instructions for operation, safety rules, maintenance, troubleshooting, necessary tools, disassembly and assembly procedures, etc.

The pictures, different diagrams, and schemes in this tutorial will help you visually familiarize yourself with your device and understand the entire text. Online text comes in PDF format with 102 pages, includes high-quality scan pages on English. We recommend using Adobe PDF Reader, to be sure all images/graphics will display correctly. Any questions you have not understood, feel free to contact us.

Table of Contents:

SPECIFICATIONS
PRECAUTIONS FOR FIELD ASSEMBLY
OUTLINE OF WORK PROCESS
KIT LAYOUT DRAWING
PACKING POSTURE FOR TRANSPORTATION
NECESSARY TOOLS
TIGHTENING TORQUE
COATING MATERIALS
LIST OF SEPARATELY SHIPPED PARTS
(MACHINE BODY RELATED PARTS)
(WORK EQUIPMENT RELATED PARTS)
PARTS WHICH NEED NOT TO BE ASSEMBLED
(STORE THEM IN THE TOOL BOX)
A. ASSEMBLY PROCEDURE
Disassembly and assembly procedures
A-1 Assembly of the crusher ass’y
A-2 Installation of the crusher motor hoses
A-3 Installation of the conveyor lock cylinder hoses
A-4 Installation of the guard ass’y
A-5 Installation of the dust cover plate ass’y and the cover
A-6 Installation of the bracket
A-7 Installation of the hopper
A-8 Installation of the pre-cleaner ass’y
A-9 Installation of the muffler
A-10 Installation of the revolving warning lamp and mirror ass’y
A-11 Installation of the revolving warning lamp connector
A-12 Installation of the hood ass’y
A-13 Installation of the handrail ass’y
A-14 Installation of the step
A-15 Check of oil and coolant level in each part
A-16 Air bleeding from hydraulic circuits
B. OPEN-CLOSE HOPPER RELATED PARTS
PACKING POSTURE FOR TRANSPORTATION
(OPEN-CLOSE HOPPER RELATED PARTS)
LIST OF SEPARATELY SHIPPED PARTS
B-1 Installation of the cylinders (bottom side)
B-2 Installation of the locks
B-3 Installation of the supports
B-4 Installation of the hopper
B-5 Installation of the cylinders (rod side)
B-6 Connection of the switch box
B-7 Installation of the rubber cover ass’y
B-8 Installation of conveyor protection plate (if equipped)
B-9 Posture of open-close type hopper
FIELD ASSEMBLY INSPECTION REPORT